Automated systems and processes for manufacturing post-tension tendons are provided. In one embodiment the system may comprise a conveyor configured to introduce a pre-determined length of a tendon into a tub; a cutter configured to cut the tendon when it meets the pre-determined length; and (c) a control unit configured for a user to input the pre-determined length and a pre-determined bundle diameter. The control until is typically operably connected to the cutter and to the tub. Advantageously, the tub is configured to coil the tendon to form a tendon bundle and tie the tendon bundle in the predefined bundle diameter. A movable seater station may be employed to fasten an anchor to one end of the strand and said seater station may be configured to move among two or more tubs. A manipulator may be employed to move and hang coiled tendons.

A method for trim loss optimization for metal industries includes receiving a selection of one or more orders for metal trimming. The method also includes inputting the one or more orders and multiple machine parameters to a dimension conversion engine, the dimension conversion engine configured to determine a roll width and a roll length for optimally fulfilling each order using decomposition of a three dimensional problem into a two dimensional problem based on spatial decomposition. The method also includes identifying at least one metal forming or conversion machine for processing the one or more orders. The method also includes inputting one or more metal tolerances as edge trim parameters to a trim algorithm. The method also includes determining, using the trim algorithm, a number of parent rolls for fulfilling the one or more orders using the at least one metal forming or conversion machine.

Automated systems and processes for manufacturing post-tension tendons may comprise a catapuller configured to introduce a pre-determined length of a tendon into a tub; a cutter configured to cut the tendon when it meets the pre-determined length; and (c) a control unit configured for a user to input the pre-determined length and a pre-determined bundle diameter. The control until is typically operably connected to the cutter and to the tub. Advantageously, the tub is configured to coil the tendon to form a tendon bundle and tie the tendon bundle in the predefined bundle diameter. A movable seater station may be employed to fasten an anchor to one end of the strand and the seater station may be configured to move among two or more tubs. A manipulator may be employed to move and hang coiled tendons

A cutting position control device according to an embodiment includes an arithmetic processing circuit that receives an input of first data relating to a production schedule and material information of a material to be produced, uses the first data to calculate a first cutting position of a first cutter for a first slab cast by continuous casting equipment, generates a first parameter for setting the first cutting position for a control program introduced to a process control device, and determines whether or not to use a second cutter to further cut a second slab of a second length cut from the first slab based on the first parameter by comparing the second length and a first length set to be from a front end of the first slab to the first cutting position, wherein the second cutter is located downstream of the first cutter.