A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

A machine for machining workpieces, including a first column and a second column facing each other according to a first horizontal axis, a guide system guided displacement of at least one of the columns in parallel with the first horizontal axis, one or two tool units, each tool unit being arranged on respective column for controlled displacement perpendicularly to the first horizontal axis, on each column, a workpiece holding device, at least one of the workpiece holding devices being arranged for controlled displacement in parallel with the first horizontal axis, where the workpiece holding devices are arranged for supporting a workpiece between them and for controlled rotation of the workpiece around a workpiece axis parallel with the first horizontal axis.

A machine for machining workpieces, including a first column and a second column facing each other according to a first horizontal axis, a guide system guided displacement of at least one of the columns in parallel with the first horizontal axis, one or two tool units, each tool unit being arranged on respective column for controlled displacement perpendicularly to the first horizontal axis, on each column, a workpiece holding device, at least one of the workpiece holding devices being arranged for controlled displacement in parallel with the first horizontal axis, where the workpiece holding devices are arranged for supporting a workpiece between them and for controlled rotation of the workpiece around a workpiece axis parallel with the first horizontal axis.

For producing a cylindrical surface that has a surface structure of predetermined geometry suitable for application of material by thermal spraying, a geometrically predetermined groove structure of minimal depth and width is introduced into the surface by a tool embodied as a follow-on tool in that a groove cross-section is processed successively to a final size. In order for the surface to be producible in mass production with constant quality, the groove structure is worked in such that first a base groove is introduced with a groove bottom width that is smaller than the groove bottom width of the finished groove. Subsequently, at least one flank of the base groove is processed for producing an undercut groove profile by a non-cutting action or cutting action wherein the introduced groove structure is deformed in such a way that the groove openings are constricted by upsetting deformations of material.

A broaching tool, comprising a shank, a body and a cutting head that comprises at least one rake face. The rake face comprises a cutting edge that comprises a cutting corner at a forward end of the cutting head. The rake face is configured such that upon simultaneously rotating the broaching tool about the axis of the broaching tool and advancing the broaching tool along the axis of the broaching tool in a forward direction, the first corner travels in a first circular helix pattern. Also, a method of forming one or more grooves in a bore-containing structure, the method comprising simultaneously rotating a broaching tool and a bore-containing structure relative to one another about the axis, and moving the broaching tool and the bore-containing structure relative to one another along the axis. Also, methods of making broaching tools, and broaching machines.

For producing a cylindrical surface that has a surface structure of predetermined geometry suitable for application of material by thermal spraying, a geometrically predetermined groove structure of minimal depth and width is introduced into the surface by a tool embodied as a follow-on tool in that a groove cross-section is processed successively to a final size. In order for the surface to be producible in mass production with constant quality, the groove structure is worked in such that first a base groove is introduced with a groove bottom width that is smaller than the groove bottom width of the finished groove. Subsequently, at least one flank of the base groove is processed for producing an undercut groove profile by a non-cutting action or cutting action wherein the introduced groove structure is deformed in such a way that the groove openings are constricted by upsetting deformations of material.

An indexable cutting insert comprises a flank face having a generally parallelogram shape and a plurality of side faces. The flank face is bounded by a plurality of edges. Each edge joins the flank face with one of the side faces. The plurality of edges comprises a first cutting edge and a second cutting edge. The first cutting edge has a shape corresponding to a portion of a first bent curve and the second cutting edge has a shape corresponding to a portion of a second bent curve. The second bent curve is obtainable by a translation of the first bent curve along a width direction of the cutting insert. The cutting insert has a two-fold rotational symmetry with respect to an axis of symmetry that is perpendicular to the width direction, a longitudinal direction of the cutting insert being perpendicular to the width direction and the axis of symmetry.