A broaching tool includes at least one cutting zone with a cutting face that contacts a workpiece to remove material from the workpiece. At least one cavity corresponds to the cutting zone and is arranged to receive the removed material. A plurality of lubrication channels are supplied with lubricant, each lubrication channel having an inlet opening arranged to receive the lubricant and at least one outlet opening which opens into the cavity. The distance between he outlet openings of two consecutive lubrication channels varies further from the cutting face.

A broaching tool includes at least one cutting zone with a cutting face that contacts a workpiece to remove material from the workpiece. At least one cavity corresponds to the cutting zone and is arranged to receive the removed material. A plurality of lubrication channels are supplied with lubricant, each lubrication channel having an inlet opening arranged to receive the lubricant and at least one outlet opening which opens into the cavity. The distance between he outlet openings of two consecutive lubrication channels varies further from the cutting face.

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

A broaching unit for rules of die cutters which comprises a supporting structure, for example a frame, a guide of a die cutter rule, and a tool-holding arm equipped with at least one broaching tool is described. The guide defines a sliding surface on which the rule is fed intermittently. The tool-holding arm is mounted on the supporting structure and is susceptible to reciprocating movements with respect to it and with respect to the guide, preferably forward and backwards movements along a transversal direction of the rule, just to intercept the die cutter rule with the broaching tool when the rule is stopped. Advantageously, the tool-holding arm is equipped with at least two broaching tools, for example four tools, and can be oriented with respect to the guide, for example can rotate on itself, to selectively activate one of the broaching tools, i.e. to bring one of the tools into contact with the rule.

A broaching unit for rules of die cutters which comprises a supporting structure, for example a frame, a guide of a die cutter rule, and a tool-holding arm equipped with at least one broaching tool is described. The guide defines a sliding surface on which the rule is fed intermittently. The tool-holding arm is mounted on the supporting structure and is susceptible to reciprocating movements with respect to it and with respect to the guide, preferably forward and backwards movements along a transversal direction of the rule, just to intercept the die cutter rule with the broaching tool when the rule is stopped. Advantageously, the tool-holding arm is equipped with at least two broaching tools, for example four tools, and can be oriented with respect to the guide, for example can rotate on itself, to selectively activate one of the broaching tools, i.e. to bring one of the tools into contact with the rule.

A broaching unit for rules of die cutters which comprises a supporting structure, for example a frame, a guide of a die cutter rule, and a tool-holding arm equipped with at least one broaching tool is described. The guide defines a sliding surface on which the rule is fed intermittently. The tool-holding arm is mounted on the supporting structure and is susceptible to reciprocating movements with respect to it and with respect to the guide, preferably forward and backwards movements along a transversal direction of the rule, just to intercept the die cutter rule with the broaching tool when the rule is stopped. Advantageously, the tool-holding arm is equipped with at least two broaching tools, for example four tools, and can be oriented with respect to the guide, for example can rotate on itself, to selectively activate one of the broaching tools, i.e. to bring one of the tools into contact with the rule.

A broaching unit for rules of die cutters which comprises a supporting structure, for example a frame, a guide of a die cutter rule, and a tool-holding arm equipped with at least one broaching tool is described. The guide defines a sliding surface on which the rule is fed intermittently. The tool-holding arm is mounted on the supporting structure and is susceptible to reciprocating movements with respect to it and with respect to the guide, preferably forward and backwards movements along a transversal direction of the rule, just to intercept the die cutter rule with the broaching tool when the rule is stopped. Advantageously, the tool-holding arm is equipped with at least two broaching tools, for example four tools, and can be oriented with respect to the guide, for example can rotate on itself, to selectively activate one of the broaching tools, i.e. to bring one of the tools into contact with the rule.

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.

A method for shaping a blind slot in a workpiece includes using a standard computer numerical controlled machine center to radially step a single slot broaching tool into a precursor slot in the workpiece for a predetermined distance to form a slot with a blind end. After the slot with the blind end is formed, the method includes rotating at least one of the workpiece and the single slot broaching tool and radially stepping the single slot broaching tool into another precursor slot for another predetermined distance to form another slot with another blind end in the workpiece. The another predetermined distance is the same as the predetermined distance, or in the alternative, the another predetermined distance is different than the predetermined distance.