Saw blades and methods of machining saw blade tooth profiles of saw blades. The saw blades include a blade body and a plurality of teeth defined by the blade body. Each tooth includes a tooth back, a tooth tip, a tooth face, and a tooth gullet. In at least one tooth, a relief region extends toward the tooth back and separates the tooth face from the tooth gullet. The methods include supporting the saw blade with a blade support structure and advancing the saw blade with a blade advance structure. The methods also include dry-machining a finished tooth profile in a working portion of the saw blade in a single pass. The dry-machining includes dry-machining with an end mill by operatively translating the end mill relative to the saw blade and within a plane that is at least substantially perpendicular to an end mill rotational axis of the end mill.

Saw blades and methods of machining saw blade tooth profiles of saw blades. The saw blades include a blade body and a plurality of teeth defined by the blade body. Each tooth includes a tooth back, a tooth tip, a tooth face, and a tooth gullet. In at least one tooth, a relief region extends toward the tooth back and separates the tooth face from the tooth gullet. The methods include supporting the saw blade with a blade support structure and advancing the saw blade with a blade advance structure. The methods also include dry-machining a finished tooth profile in a working portion of the saw blade in a single pass. The dry-machining includes dry-machining with an end mill by operatively translating the end mill relative to the saw blade and within a plane that is at least substantially perpendicular to an end mill rotational axis of the end mill.

An apparatus and methods are provided for a sawblade sharpener for extending the operating life of oscillating multi-tool sawblades. The sawblade sharpener comprises a first blade that includes a multiplicity of cutting teeth. A second blade is pivotally coupled with the second blade and includes a multiplicity of cutting teeth. The cutting teeth are configured to shear off a dulled cutting edge from the sawblade and form a new cutting edge, thereby providing a sharpened sawblade. The cutting teeth may have a size and shape suitable for forming any of course cutting teeth, medium cutting teeth, fine cutting teeth, or very fine cutting teeth, and the like. The sawblade sharpener may be operated by hand, such as by squeezing handles coupled with the first and second blades or may be configured to be mounted onto a tabletop or workbench and operated by way of a lever.

A controller performs a first process of scanning a cylindrical irradiation region including a focused spot of laser light emitted from a laser light emitter to machine a flank face side of a workpiece to manufacture a cutting tool having a plurality of cutting edges arranged in line. In the first process, the controller scans the cylindrical irradiation region along a scanning path that has periodicity and changes a machining depth to form the plurality of cutting edges. The controller further performs a second process of scanning the cylindrical irradiation region including the focused spot of the laser light emitted in a direction different from an irradiation direction of the laser light in the first process to machine a rake face side of the workpiece.

A controller performs a first process of scanning a cylindrical irradiation region including a focused spot of laser light emitted from a laser light emitter to machine a flank face side of a workpiece to manufacture a cutting tool having a plurality of cutting edges arranged in line. In the first process, the controller scans the cylindrical irradiation region along a scanning path that has periodicity and changes a machining depth to form the plurality of cutting edges. The controller further performs a second process of scanning the cylindrical irradiation region including the focused spot of the laser light emitted in a direction different from an irradiation direction of the laser light in the first process to machine a rake face side of the workpiece.

The present disclosure provides for an apparatus for using continuous, preferably smooth, bandsaw blades to cut a substrate. The current disclosure also discloses using the same for preparing a safe and efficient method for cutting substrates into rolls.

A controller performs a first process of scanning a cylindrical irradiation region including a focused spot of laser light emitted from a laser light emitter to machine a flank face side of a workpiece to manufacture a cutting tool having a plurality of cutting edges arranged in line. In the first process, the controller scans the cylindrical irradiation region along a scanning path that has periodicity and changes a machining depth to form the plurality of cutting edges. The controller further performs a second process of scanning the cylindrical irradiation region including the focused spot of the laser light emitted in a direction different from an irradiation direction of the laser light in the first process to machine a rake face side of the workpiece.

Saw blades and methods of machining saw blade tooth profiles of saw blades. The saw blades include a blade body and a plurality of teeth defined by the blade body. Each tooth includes a tooth back, a tooth tip, a tooth face, and a tooth gullet. In at least one tooth, a relief region extends toward the tooth back and separates the tooth face from the tooth gullet. The methods include supporting the saw blade with a blade support structure and advancing the saw blade with a blade advance structure. The methods also include dry-machining a finished tooth profile in a working portion of the saw blade in a single pass. The dry-machining includes dry-machining with an end mill by operatively translating the end mill relative to the saw blade and within a plane that is at least substantially perpendicular to an end mill rotational axis of the end mill.

Saw blades and methods of machining saw blade tooth profiles of saw blades. The saw blades include a blade body and a plurality of teeth defined by the blade body. Each tooth includes a tooth back, a tooth tip, a tooth face, and a tooth gullet. In at least one tooth, a relief region extends toward the tooth back and separates the tooth face from the tooth gullet. The methods include supporting the saw blade with a blade support structure and advancing the saw blade with a blade advance structure. The methods also include dry-machining a finished tooth profile in a working portion of the saw blade in a single pass. The dry-machining includes dry-machining with an end mill by operatively translating the end mill relative to the saw blade and within a plane that is at least substantially perpendicular to an end mill rotational axis of the end mill.

Systems and methods for milling saw blade tooth profiles and saw blades with milled tooth profiles are disclosed herein. The systems include blade milling systems that include a milling head, a blade support structure, a blade advance structure, and a control system. The methods include supporting a saw blade, advancing the saw blade, and machining a finished tooth profile in a working portion of the saw blade with an end mill. In some embodiments, the machining may include operatively translating the end mill relative to the saw blade with a milling head and within a plane that is at least substantially perpendicular to an end mill rotational axis. In some embodiments, the machining may include dry-machining the finished tooth profile in the working portion of the saw blade in a single pass. The saw blades include a plurality of teeth and may include at least one relief region.