A reamer is rotated about a central axis and has, in a direction along a central axis, a tool front end and a tool rear end that is an end opposite to the tool front end. The reamer includes a blade on a tool front end side. The blade has, on a circumferential surface, a chamfered cutting edge located on the tool front end side, a circumferential cutting edge contiguous to an end of the chamfered cutting edge on a tool rear end side, and a margin that is a surface contiguous to the circumferential cutting edge. The circumferential cutting edge includes a front end portion between a first position and a second position, the first position being an end on a chamfered cutting edge side, the second position having a distance of 1 mm from the first position in a direction of extension of the circumferential cutting edge.

A reamer is rotated about a central axis and has, in a direction along a central axis, a tool front end and a tool rear end that is an end opposite to the tool front end. The reamer includes a blade on a tool front end side. The blade has, on a circumferential surface, a chamfered cutting edge located on the tool front end side, a circumferential cutting edge contiguous to an end of the chamfered cutting edge on a tool rear end side, and a margin that is a surface contiguous to the circumferential cutting edge. The circumferential cutting edge includes a front end portion between a first position and a second position, the first position being an end on a chamfered cutting edge side, the second position having a distance of 1 mm from the first position in a direction of extension of the circumferential cutting edge.

A reamer is rotated about a central axis and has, in a direction along a central axis, a tool front end and a tool rear end that is an end opposite to the tool front end. The reamer includes a blade on a tool front end side. The blade has, on a circumferential surface, a chamfered cutting edge located on the tool front end side, a circumferential cutting edge contiguous to an end of the chamfered cutting edge on a tool rear end side, and a margin that is a surface contiguous to the circumferential cutting edge. The circumferential cutting edge includes a front end portion between a first position and a second position, the first position being an end on a chamfered cutting edge side, the second position having a distance of 1 mm from the first position in a direction of extension of the circumferential cutting edge.

A reamer is rotated about a central axis and has, in a direction along a central axis, a tool front end and a tool rear end that is an end opposite to the tool front end. The reamer includes a blade on a tool front end side. The blade has, on a circumferential surface, a chamfered cutting edge located on the tool front end side, a circumferential cutting edge contiguous to an end of the chamfered cutting edge on a tool rear end side, and a margin that is a surface contiguous to the circumferential cutting edge. The circumferential cutting edge includes a front end portion between a first position and a second position, the first position being an end on a chamfered cutting edge side, the second position having a distance of 1 mm from the first position in a direction of extension of the circumferential cutting edge.

The invention relates to a tool for forming a drilled hole (B), comprising a shank that is rotatable or rotates about a tool axis (A), at least one first portion, which is rotatable or rotates about the tool axis (A), for producing and/or widening a drilled hole (B) by chip cutting, and a second portion, which rotates about the tool axis (A), for widening a drilled hole (B) without chip cutting, wherein the second portion is arranged behind the first portion in a direction of advance (V) of the tool. The invention additionally relates to a method for producing a drilled hole (B).

The invention relates to a tool for forming a drilled hole (B), comprising a shank that is rotatable or rotates about a tool axis (A), at least one first portion, which is rotatable or rotates about the tool axis (A), for producing and/or widening a drilled hole (B) by chip cutting, and a second portion, which rotates about the tool axis (A), for widening a drilled hole (B) without chip cutting, wherein the second portion is arranged behind the first portion in a direction of advance (V) of the tool. The invention additionally relates to a method for producing a drilled hole (B).

Apparatus, systems, and methods for forming a plurality of aligned holes from a plurality of misaligned holes. The apparatus includes a reamer with a constant diameter a first portion and a tapered second portion. A constant diameter pilot member is connected to the reamer. The taper may be configured to center the reamer and reduce an offset between the apparatus and a centerline of a virtual hole created by the misaligned holes. The constant diameter of the pilot member corresponds to the virtual hole and the constant diameter of the first portion of the reamer correspond to a cleanup hole configured to accept an oversize fastener and fully encompass the misaligned holes. If the pilot member cannot pass through the misaligned holes, an apparatus with a smaller diameter pilot member and a larger diameter reamer is needed to create a cleanup hole that fully encompasses the misaligned holes.

One aspect of the invention provides an injection-molded reamer including: an injection-molding parting line; and one or more shafts having a maximum cross-sectional dimension and a length-to-maximum-cross-sectional-dimension aspect ratio of 1:1 or greater. Each of the one or more shafts includes either: (A) one or more axial cross profiles including: a first bar having the maximum cross-sectional dimension; and a second bar having a cross-sectional dimension less than the maximum cross-section dimension, wherein the second bar is parallel to the injection-molding parting line; or (B) one or more axial elliptical profiles including: a major axis having the maximum cross-sectional dimension; and a minor axis having a cross-sectional dimension less than the maximum cross-section dimension, wherein the minor axis is parallel to the injection-molding parting line.

One aspect of the invention provides an injection-molded reamer including: an injection-molding parting line; and one or more shafts having a maximum cross-sectional dimension and a length-to-maximum-cross-sectional-dimension aspect ratio of 1:1 or greater. Each of the one or more shafts includes either: (A) one or more axial cross profiles including: a first bar having the maximum cross-sectional dimension; and a second bar having a cross-sectional dimension less than the maximum cross-section dimension, wherein the second bar is parallel to the injection-molding parting line; or (B) one or more axial elliptical profiles including: a major axis having the maximum cross-sectional dimension; and a minor axis having a cross-sectional dimension less than the maximum cross-section dimension, wherein the minor axis is parallel to the injection-molding parting line.

Tools and methods for creating a plurality of aligned holes from a plurality of near full-sized holes. The tool includes a cutting member having a first diameter and a pilot member connected to and coaxial with the cutting member. A first section of the pilot member includes a centering member and is positioned between the cutting member and the second section having a second diameter. The centering member may include a cutting surface. The second diameter corresponds to a positional tolerance of misalignment of a plurality of near full-sized holes of the same diameter and a full-size hole diameter. The centering member may have a third diameter between the first and second diameters. The centering member may be tapered. The pilot member may be inserted into a plurality of near-full sized holes and the cutting member may cut through the holes to form a plurality of aligned full sized holes.