A method for remanufacturing a pot broaching tool includes re-grinding cutting teeth on a cutting side of a used pot broaching tool, cool laser welding a rough milled shim to a bottom side of the used pot broaching tool, and grinding the cool laser welded rough milled shim such that an outer surface of the cool laser welded milled shim has a high polished surface. An inner surface of the rough milled shim has an Ra surface finish between 250 and 30 microinches and the ground outer surface of the rough milled shim has a flatness tolerance within +0/0.0002 inches. Also, the method can include installing the remanufactured pot broaching tool in a pot without the use of a thin shim between the outer surface of the cool laser welded milled shim and an inner surface of the pot.

A method for remanufacturing a pot broaching tool includes re-grinding cutting teeth on a cutting side of a used pot broaching tool, cool laser welding a rough milled shim to a bottom side of the used pot broaching tool, and grinding the cool laser welded rough milled shim such that an outer surface of the cool laser welded milled shim has a high polished surface. An inner surface of the rough milled shim has an Ra surface finish between 250 and 30 microinches and the ground outer surface of the rough milled shim has a flatness tolerance within +0/0.0002 inches. Also, the method can include installing the remanufactured pot broaching tool in a pot without the use of a thin shim between the outer surface of the cool laser welded milled shim and an inner surface of the pot.

A remanufactured pot broaching tool includes an elongated bar with a cutting side and a bottom side spaced part from the cutting side. A milled shim is cool laser bonded to the bottom side of the elongated bar. The milled shim has a thickness between 0.0625 inches and 0.500 inches and a flatness tolerance within +0/0.0002 inches. A tolerance of a height dimension of the remanufactured pot broaching tool between an outer surface of a set of teeth on the cutting side and the outer elongated surface of the milled shim cool laser welded to the bottom side of the elongated bar is +0/0.0002 inches.