Patent classifications
B23F19/057
Method for Producing Twists on the Tooth Flanks of an Internally Toothed Workpiece
The invention discloses a method for producing modifications, such as twists, on the tooth flanks of an internally-toothed workpiece by an externally-toothed tool. In order to carry out such a method also with machine tools, which have a reduced number of adjustable axes, the invention provides that the tool is dressed by arranging an internally-toothed dressing tool on the workpiece spindle of the machine tool at the position intended for the workpiece to be respectively honed and by bringing the dressing tool into engagement with the tool to be dressed. The width of the teeth of the dressing tool is smaller than the width of the tool to be dressed such that the dressing tool must be moved by a length along the workpiece longitudinal axis which corresponds to a multiple of the width of the teeth of the dressing tool. Subsequently, the fine machining of the workpiece takes place with the tool dressed in this manner. According to the invention, an axis cross angle is set for the dressing, which is maintained unchanged during the dressing. The respective tooth flank modification is then produced during dressing exclusively by movements of the dressing tool along the workpiece longitudinal axis and the workpiece transverse axis.
Method for modifying the flanks of a gear wheel tooth with the aid of a tool
The invention relates to a method for modifying the geometry of gear wheel tooth flanks with a tool with a toothing that engages with the gear wheel during a precision machining. A varied profile is produced on the tool over the width of the tool, in that during a dressing procedure a dressing wheel is moved along the tooth flank of the tooth to be dressed. The width of the teeth of the dressing wheel is much smaller than the width of the tool. In order to cover the width of the tool a length must be covered corresponding to a multiple of the width of the teeth of the dressing wheel. After the dressing, the precision machining of the gear wheel is carried out with the tool. Since the dressing wheel is moved with a changing pitch and a changing crossed axes angle relative to the tool, the modification of the tooth flank geometry can be reproduced in the tool. A modification of the crossed axes angle dependent on the helical angle of the tool takes place with equalization of the helical angle of the tool changing over the width of the teeth of the tool.
Method and device for fine machining a toothed workpiece, and program for controlling said device
A method and a device for the fine-machining of a toothed workpiece with a toothed finishing tool (10) which meshes with the workpiece in mutual tooth engagement are, for the purpose of producing conically modified tooth flanks, designed according to the invention in such a way that in the dressing process the finishing tool (10) and the dressing tool (11) are set at a position of reduced center distance (a) that is offset from a position of maximum center distance.
METHOD FOR HARD FINE MACHINING OF TWO TOOTHINGS ON A WORKPIECE, AND GEAR CUTTING MACHINE, CONTROL PROGRAM, HARD FINE MACHINING COMBINATION TOOLS AND SENSOR ASSEMBLY THEREFOR
A method for hard finishing two different toothings on a workpiece, wherein, prior to each machining process, to set the correct tool engagement position for the machining process, a first relative rotational angle position of a first rotational position reference of the first toothing is determined relative to an axial rotational position of the workpiece spindle holding and clamping the workpiece for the first machining, and a second relative rotational angle position of a second rotational position reference of the second toothing is determined relative to an axial rotational position of a workpiece spindle holding and clamping the workpiece for the second machining, wherein the machining operations are carried out on the same workpiece spindle with no intervening clamping change, and with the first and second rotational position references coupled to each other as the basis thereof.
Method for honing toothed wheels
A method for honing processing a toothed wheel in which the toothed wheel and a honing tool mesh with each other and the rotation axes of the toothed wheel and honing tool intersect at an axial intersection angle. The toothed wheel and honing tool carry out a relative movement which oscillates in an axial direction of the rotation axis of the toothed wheel and are positioned in a direction towards each other at the same time in a radial direction with respect to the rotation axis of the toothed wheel starting from an end position in order to remove material from the toothed wheel. During the oscillating relative movement which is directed in an axial direction of the rotation axis of the toothed wheel, the rotation position of the toothed wheel with respect to the rotation axis thereof is changed in accordance with the positioning in a radial direction.
Tool for Cutting Teeth or for Dressing of a Fine Machining Tool Having a Set of External Teeth
The invention relates to a tool for dressing or cutting teeth of fine machining tools, which tool makes it possible to exactly reproduce, in a simple manner, the required tooth system geometry on the fine machining tool which is to be dressed or in which teeth are to be cut. The tool is annular and has a set of internal teeth, the teeth of which mesh, during the tooth-cutting or dressing operation, with the set of external teeth of the fine machining tool in which teeth are to be cut or which is to be dressed. At the same time, the tool has a central longitudinal axis, which extends through the centre point of the opening surrounded by the tool. According to the invention, the set of internal teeth is now formed on a ring element, which is at most 5 mm thick and is produced from a diamond material. The teeth of the set of internal teeth have cutting edges, by means of which said teeth remove material of the fine tool during the tooth-cutting or dressing machining process. The ring element is supported by a support ring, on which at least one support element associated with the support ring opening of the support ring is provided. The ring element is supported on said support element. The teeth of the set of internal teeth formed on the ring element protrude beyond the edge of the support element facing the support ring opening at least over part of the length of the cutting edges of said teeth in the direction of the central longitudinal axis of the tool.
Machine for machining workpieces
A machine for machining workpieces includes a machine frame (110, 120), a honing ring carrier (60) which is mounted on the machine frame and in which a honing ring or a honing ring blank is clampable and rotationally drivable about its central axis, and a workpiece spindle module (50) having a workpiece spindle (54), wherein a workpiece which is to be machined with the honing ring clamped in the honing ring carrier (60) is mountable in the region of a free end of the workpiece spindle (54). The machine further includes a grinding module (130) for profiling a honing ring as a result of grinding a honing ring blank, wherein the grinding module (130) is arranged in such a manner on the machine frame (110, 120) that a grinding wheel of the grinding module (130) can be positioned relative to the honing ring carrier (60) inside a truly three-dimensional space. The profiling of a honing ring and the honing of a workpiece can consequently be effected in the same clamping setup of the honing ring. Problems, which are produced as a result of inaccurate centering when (re-)clamping the honing ring, are avoided as a result. An externally profiled tool which is specific to honing rings, e.g. a diamond gear wheel, is not required to produce the honing ring.
Tool for cutting teeth or for dressing of a fine machining tool having a set of external teeth
The invention relates to a tool for dressing or cutting teeth of fine machining tools, which tool makes it possible to exactly reproduce, in a simple manner, the required tooth system geometry on the fine machining tool which is to be dressed or in which teeth are to be cut. The tool is annular and has a set of internal teeth, the teeth of which mesh, during the tooth-cutting or dressing operation, with the set of external teeth of the fine machining tool in which teeth are to be cut or which is to be dressed. At the same time, the tool has a central longitudinal axis, which extends through the centre point of the opening surrounded by the tool. According to the invention, the set of internal teeth is now formed on a ring element, which is at most 5 mm thick and is produced from a diamond material. The teeth of the set of internal teeth have cutting edges, by means of which said teeth remove material of the fine tool during the tooth-cutting or dressing machining process. The ring element is supported by a support ring, on which at least one support element associated with the support ring opening of the support ring is provided. The ring element is supported on said support element. The teeth of the set of internal teeth formed on the ring element protrude beyond the edge of the support element facing the support ring opening at least over part of the length of the cutting edges of said teeth in the direction of the central longitudinal axis of the tool.
METHOD AND DEVICE FOR HARD-FINE MACHINING INTERNALLY TOOTHED GEARWHEELS BY MEANS OF A TOOTHED HONING MACHINE
A method for machining an internally toothed workpiece, in which the workpiece is clamped into a toothed honing machine, and in which at least one tool that is at least partially made of a high-hardness cutting material is guided along respective teeth of the internally toothed workpiece, in order to carry out hard-fine machining of the teeth of the internally toothed workpiece.
HONING METHOD WITH CROSS-GRINDING FOR GEAR WHEELS
A method for creating a surface structure on a gear wheel in a honing process, in which at least one honing tool is moved along the gear wheel in a first direction using a first crossed axes angle, and in which, subsequently, the at least one honing tool is moved along the gear wheel in a second direction, opposite to the first direction, using a second crossed axes angle, and in which the first crossed axes angle and the second crossed axes angle are chosen such that first scoring marks produced when the at least one honing tool is moved in the first direction on a surface of the gear wheel at least partially intersect, at a given angle, respective second scoring marks produced when the at least one honing tool is moved in the second direction on the surface of the gear wheel.