Patent classifications
B23F21/02
Method and grinding machine for grinding a gear wheel workpiece
Method for the grinding of a gear wheel workpiece using a dressable worm grinding wheel, wherein the worm grinding wheel is rotationally driven about a tool axis of rotation and the gear wheel workpiece is rotationally driven about a workpiece axis of rotation, and relative movements are executed between the worm grinding wheel and gear wheel workpiece, and wherein after the execution of a dressing procedure of the worm grinding wheel, which is carried out by means of a rotationally-drivable dressing unit, the following steps are carried out: executing a relative shift movement between the worm grinding wheel and gear wheel workpiece parallel to the tool axis of rotation, executing an axially-parallel relative movement between the worm grinding wheel and gear wheel workpiece in parallel or diagonally to the workpiece axis of rotation, wherein a ratio between the shift movement and axially-parallel relative movement is specified, which is variable.
MULTILAYER GRINDSTONE FOR GEAR GRINDING
A gear-grinding multilayer grindstone includes: a first thread-shaped grindstone and a second thread-shaped grindstone that are fixed to each other, such that the first and second thread-shaped grindstones have a rotational axis that is common to the first and second thread-shaped grindstones; and a thread-shaped groove that is provided in a first outer circumferential surface of the first thread-shaped grindstone and a second outer circumferential surface of the second thread-shaped grindstone. The thread-shaped groove extends continuously over the first outer circumferential surface and the second outer circumferential surface. The second thread-shaped grindstone is constituted by abrasive cloths that are laminated on each other, and has a higher elasticity than the first thread-shaped grindstone.
MULTILAYER GRINDSTONE FOR GEAR GRINDING
A gear-grinding multilayer grindstone includes a rough machining portion and a finish machining portion that are disposed adjacent to each other on a rotational axis. The rough machining portion includes a first core and a rough machining grindstone that is held on the first core. The finish machining portion includes a second core that is adjacent to the first core, and a finish machining grindstone that is held on the second core. The first core and the second core are fixed to each other, without the rough machining grindstone and the finish machining grindstone being fixed at least at outer peripheral portions thereof to each other.
METHOD FOR THE DRESSING OF A MULTI-THREAD GRINDING WORM BY MEANS OF A DRESSING ROLL
A method for the dressing of a multi-thread grinding worm by a dressing roll, wherein the grinding worm has at least two screw channels which are arranged parallel to another, which screw channels extend helically around an axis of the grinding worm and wherein the dressing roll has at least two adjacent dressing profiles which are arranged along an axis of the dressing roll, wherein the dressing profiles of the dressing roll are guided simultaneously through adjacent screw channels of the grinding worm during the dressing of the grinding worm. To improve the precision of the dressing the method includes the steps: a) Execution of a first partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through first adjacent screw channels of the grinding worm; b) Execution of at least one second partial dressing process at which the dressing profiles of the dressing roll are guided simultaneously through second adjacent screw channels of the grinding worm, wherein the second adjacent screw channels are, compared with step a), offset in the direction of the axis of the grinding worm by at least one screw channel of the grinding worm.
METHOD FOR HARD FINE MACHINING OF THE TOOTHING OF A GEAR OR OF A GEAR-LIKE PROFILE OF A WORKPIECE
A method for hard fine machining of the toothing of a gear that has an axis of rotation, wherein the toothing is machined with a hard fine machining tool. The machining tool rotates around an axis of rotation during hard fine machining. The method includes: a) Providing a hard fine machining tool that has axially adjacent machining zones, including a first zone for the grinding the toothing and a second zone for fine grinding and/or polishing the toothing; b) Grinding the toothing with the first zone, wherein a first pivoting angle exists between the axis of rotation of the gear and the axis of rotation of the machining tool; c) Fine grinding and/or polishing the toothing with the second zone of the machining tool, wherein a second pivoting angle exists, which is different from the first pivoting angle, between the axis of rotation of the gear and the axis of rotation of the machining tool.
METHOD FOR HARD FINE MACHINING OF THE TOOTHING OF A GEAR OR OF A GEAR-LIKE PROFILE OF A WORKPIECE
A method for hard fine machining of the toothing of a gear that has an axis of rotation, wherein the toothing is machined with a hard fine machining tool. The machining tool rotates around an axis of rotation during hard fine machining. The method includes: a) Providing a hard fine machining tool that has axially adjacent machining zones, including a first zone for the grinding the toothing and a second zone for fine grinding and/or polishing the toothing; b) Grinding the toothing with the first zone, wherein a first pivoting angle exists between the axis of rotation of the gear and the axis of rotation of the machining tool; c) Fine grinding and/or polishing the toothing with the second zone of the machining tool, wherein a second pivoting angle exists, which is different from the first pivoting angle, between the axis of rotation of the gear and the axis of rotation of the machining tool.
Method and apparatus for hard finishing modified gears
The present disclosure relates to generating a modified gear flank geometry on an active surface of the workpiece by generation grinding or honing. In at least one example, the modified gear flank geometry of the workpiece may be generated on the active surface of the workpiece by variation of an engagement depth of a tool into the workpiece in dependence on an angle of rotation of the tool. Additionally, the workpiece may comprise a cylindrical spur gear, a helical gear, a spherical gear, or a conical gear. Further, in one or more examples, the modified gear flank geometry of the workpiece includes at least one of a profile waviness or a defined periodic flank waviness.
Tool for grinding toothed workpieces having collision contours
A tool for generating tooth systems by grinding when the maximum tool diameter is limited by collision contours on the workpiece has a dressable grinding tool that is tightly connected to the tool holder. In one preferred arrangement, the dressable grinding tool is glued on the tool holder.
Worm polishing method and device thereof
Loopback rolls which can transfer and guide a polishing tape (T) along a perimeter of a pressure contact roll (R) is provided, the pressure contact roll having a tapered peripheral edge having a top edge and a pair of slant edge faces formed on a periphery of the pressure contact roll, by which the polishing tape can be bent into a substantially V-shape in cross section, and a switchable pressure contact mechanism is switchably provided which pressure contacts each of bent portions of the polishing tape, which is bent into the substantially V-shape in cross section by the tapered peripheral edge, to one tooth face (B1) or the other tooth face of a worm.
GEAR PROCESSING APPARATUS AND METHOD
The presented disclosure provides a gear processing apparatus, including a base, a driving unit, a bearing unit, a grinding assembly and a control unit. The driving unit, the bearing unit and the grinding assembly are arranged on the base. The bearing unit is used to carry the gear and can be activated by the driving unit to perform plural first corresponding axial movements relative to the bearing unit. The grinding assembly includes a grinding member. The grinding assembly can be activated by the driving unit to perform plural second corresponding axial movements relative to the bearing unit to contact the tooth surface of the gear by the grinding member. The control unit is used to control the driving module to apply additional movement to at least one of the plural first corresponding axial directions or/and at least one of the plural second corresponding axial directions during the grinding process to change the grinding directions of the tooth surface of the gear generated by the grinding member.