A tool, a method and a machine for producing a tooth profile by performing a coupled skiving movement between a skiving tool and the workpiece, by rotating the tool about a tool axis of rotation and rotating the workpiece about a workpiece axis of rotation. The tool includes a crown gear, on the front of which a tooth system with a cutting profile is located, which when in use reproduces the tooth profile on the workpiece.

A tool, a method and a machine for producing a tooth profile by performing a coupled skiving movement between a skiving tool and the workpiece, by rotating the tool about a tool axis of rotation and rotating the workpiece about a workpiece axis of rotation. The tool includes a crown gear, on the front of which a tooth system with a cutting profile is located, which when in use reproduces the tooth profile on the workpiece.

A gear machining device is provided which can machine an accurate gear by a cutting process by synchronously rotating a machining tool and a workpiece at a high speed. A machining tool includes roughing cutting teeth for roughing bottom lands and right and left side faces of teeth of a gear, right side face finishing cutting teeth for finishing the right side faces of the teeth, and left side face finishing cutting teeth for finishing the left side faces of the teeth. The cutting teeth thus cut different parts of the teeth of the gear. This can reduce cutting resistance and suppress self-vibration during the cutting process, thereby improving tooth trace accuracy of the gear.

A tool for hob peeling rotating workpieces having pre-machined teeth comprises a gear-wheel shaped main body and tooth-shaped cutting inserts (1.2) which at the end face in the region of the tip circle are disposed on the main body. Each cutting insert comprises at least one cutting tooth. The cutting tooth forms a cutting edge (6) which runs at least along one of the flanks of the cutting tooth, and a cutting face and a clearance face. The cutting face along the cutting edge is provided with a cutting face chamfer (7) which in relation to the cutting face (5.5) runs so as to be inclined by a chamfer angle. The chamfer angle varies along the cutting edge. Moreover, the cutting edge is rounded by a radius.

A tool for hob peeling rotating workpieces having pre-machined teeth comprises a gear-wheel shaped main body and tooth-shaped cutting inserts (1.2) which at the end face in the region of the tip circle are disposed on the main body. Each cutting insert comprises at least one cutting tooth. The cutting tooth forms a cutting edge (6) which runs at least along one of the flanks of the cutting tooth, and a cutting face and a clearance face. The cutting face along the cutting edge is provided with a cutting face chamfer (7) which in relation to the cutting face (5.5) runs so as to be inclined by a chamfer angle. The chamfer angle varies along the cutting edge. Moreover, the cutting edge is rounded by a radius.

A method for extracting a gear tooth profile edge based on an engagement-pixel image edge tracking method includes defining a transmission ratio relationship between a cutter and an envelope tooth profile, setting a cutter profile step size and an envelope step size, acquiring instantaneous contact images at different engaging times, and performing a binarization processing on each curve envelope cluster image; sweeping a boundary of an envelope curve cluster, acquiring pixel points of the edge; preliminarily tracking a tooth profile edge, and then performing a secondary extraction and compensation on the pixel points; calibrating coordinates of a cutter profile; extracting a pixel coordinate of an instantaneous engaging point; converting the pixel points among different instantaneous engaging images; extracting a final tooth profile coordinate of the gear, and performing a tooth shape error analysis and a contact line error analysis.

A power skiving tool, having a shank extending along a longitudinal axis of the tool and a cutting head arranged at a front end of the shank. The cutting head comprises a plurality of circumferentially arranged teeth, wherein each of these teeth comprises a planar rake face at a front end of the cutting head that faces away from the shank, wherein the rake face is inclined at an angle other than 90 with respect to the longitudinal axis. A transition face is in each case arranged between the rake faces of two adjacent teeth. The transition face is arranged at the front end of the cutting head and adjoins the rake faces of the two adjacent teeth. Surface normals in all points of the transition face form an angle greater than 0 with the rake faces of the two adjacent teeth.

A multi-component gear cutting tool that is rotatable about an axis of rotation. The gear cutting tool includes a tool body extending axially lengthwise between a first end and a second end with the tool body being made of a first material. The gear cutting tool further includes a cutting tip attached to the tool body at one of the first end and the second end. The cutting tip includes an outer axial-facing cutting end with the cutting end having a plurality of cutting faces. The cutting tip is made of a second material different than the first material and the cutting tip is attached to the tool body via brazing.

The invention relates to a method for machining a workpiece, wherein, in particular in the skiving process, a toothing is produced on the workpiece in a first machining operation, in which a toothed cutting wheel, which rotates about the axis of rotation thereof and, on a first end face, comprises cutting edges on the toothing thereof, is coupled in a rolling manner to the workpiece which rotates about the axis of rotation thereof, and a cutting movement of the cutting edges, which has directional components in parallel with the workpiece axis, ends at an axial side of the workpiece toothing, the cutting edges of the cutting wheel forming a first operating region which can be positioned with respect to the workpiece by means of movement axes, and in which, in a second machining operation using a second operating region, the workpiece is machined on the side of the workpiece toothing at which the movement ends, wherein the second operating region can be positioned with respect to the workpiece by means of the same movement axes as the first operating region, and in particular is coupled for movement to the first operating region.

A multi-component gear cutting tool that is rotatable about an axis of rotation. The gear cutting tool comprises a tool body extending axially lengthwise between a first end and a second end with the tool body comprising a first material. The gear cutting tool further comprises a cutting tip attached to the tool body at one of the first end and the second end. The cutting tip comprises an outer axial-facing cutting end with the cutting end having a plurality of cutting faces. The cutting tip comprises a second material different than the first material and the cutting tip is attached to the tool body via brazing.