B23F5/163

METHOD FOR MACHINING WORKPIECE AND MACHINE TOOL

A method for machining a workpiece, includes: rotating a rotary tool around a rotation axis, the rotary tool including at least one edge positioned on an outer periphery of the rotary tool around the rotation axis; relatively moving the rotary tool toward the workpiece in a first direction so that the at least one edge cuts the workpiece by a predetermined depth while the rotary tool is rotated around the rotation axis; and relatively moving the rotary tool with respect to the workpiece in a second direction that is substantially perpendicular to the first direction and that is inclined to a third direction substantially perpendicular to the rotation axis and the first direction.

GEAR CUTTING TOOL, GEAR MACHINING DEVICE, AND GEAR MACHINING METHOD

To provide a gear cutting tool capable of supplying a coolant liquid to an optimum position even when cutting edges are reground. The gear cutting tool includes the tool body having a plurality of blades on an outer peripheral surface thereof and a center hole, and a nozzle provided in the center hole of the tool body so that a fixed position in the tool body is adjustable. The nozzle includes a flow channel which allows supplied coolant liquid to flow into the center hole of the tool body, and discharge the coolant liquid toward the plurality of blades.

Method And Device For Grinding Tooth Flanks Of The Teeth Of Toothed Workpieces, And Tool For Carrying Out The Method
20230219153 · 2023-07-13 ·

The invention relates to a method and a device for finishing toothed workpieces (2) using a tool (1) which is designed in the form of a power skiving cut-ter and is rotated by a tool spindle (17) and which has machining teeth (7) that mesh with tooth gaps (6) of the workpiece (2) in a rolling movement, said workpiece being supported by a workpiece spindle (15), which is arranged in a skewed manner relative to the tool rotational axis (4) and is driven synchronously thereto, such that machining edges (8) of the machining teeth (7) machine the tooth flanks (9) of the teeth (5) of the workpiece (2) in the direction of the tooth flank extension. According to the invention, the tool is used such that the machining edges (8) machine the tooth flanks (9) so as to only grind same without removing chips, wherein for this purpose the rounding radius of the machining edges (8) is greater than the chip thickness or cutting depth (E).

GEAR MANUFACTURING APPARATUS AND GEAR MANUFACTURING METHOD

A gear manufacturing apparatus for machining a gear workpiece wherein, when at least one of end regions in a tooth trace direction of each tooth of the workpiece is machined, a control device executes a specific machining control for adjusting a relative position of a tool to the workpiece based on information about the relative position computed by setting, as a machining reference position, a position of the tool on an outer edge line in an X-axis-orthogonal cross section different from a normal machining point such that a distance between a center of the tool and a center of the gear workpiece in the X-axis-orthogonal cross section when the at least one of the end regions is machined is larger than when the at least one of the end regions is machined by setting the normal machining point as the machining reference position.

METHOD FOR CHAMFERING TOOTHED GEAR
20230055299 · 2023-02-23 · ·

A method for chamfering toothed gears which enables lengthening of a life of a tool is provided. The chamfering method is for sequentially chamfering the line intersection portions 23 between tooth flanks 21 and end faces 22 of teeth 2 with end cutting edges 122. A pitch Pb of the end cutting edges 122 is set to five times a pitch Fa of the teeth 2. As a result, at a chamfering step of chamfering line intersection portions 23 of the teeth 2, a circumferential speed of the end cutting edges 122 can be made faster than a circumferential speed of the teeth 2. Consequently, a difference in circumferential speed between the end cutting edges 122 and the teeth 2 can be utilized in chamfering and thus a cutting resistance can be reduced during the chamfering. Therefore, a life of the tool 100 can be lengthened.

Tooth groove machining method and tooth groove machining device
11498140 · 2022-11-15 · ·

A tooth groove machining method includes: defining a shift angle as a phase correction angle in skiving when shifting a reference point of a predetermined tooth groove of a workpiece in a circumferential direction of the workpiece; machining a first tooth side surface by the skiving with a gear cutting tool, by setting an intersection angle to a predetermined intersection angle, and by setting the phase correction angle to a first phase correction angle; and machining a second tooth side surface by the skiving with the same gear cutting tool as the gear cutting tool that machined the first tooth side surface, by setting the intersection angle to be the same with the predetermined intersection angle, and by setting the phase correction angle to a second phase correction angle different from the first phase correction angle.

METHOD FOR PRODUCING OR MACHINING, BY CUTTING, AN IDENTICAL SET OF TEETH ON EACH OF A PLURALITY OF WORKPIECES, AND MACHINE GROUP AND CONTROL PROGRAM THEREFOR
20220331893 · 2022-10-20 ·

The invention relates to a method for producing or machining, by cutting, an identical set of teeth on each of a plurality of workpieces, in particular at least 4 workpieces, of a workpiece batch on one or more gear-cutting machines (100) having a gear-cutting tool (S), which has a set of teeth having rake faces (5) and having an axis of rotation (B1), in rolling machining engagement, in which method, in the event that a deviation of a set of teeth from the tooth profile sought for said set of teeth is detected or expected, a countermeasure that counteracts said deviation is determined and the production/machining of additional workpieces of said workpiece batch is continued using the countermeasure, the countermeasure being, at least in part, a change in the position of the rake faces relative to the axis of rotation of the tool, which change is brought about by means of grinding performed on the gear-cutting machine or at a grinding machine (140) that belongs to the machine group of the gear-cutting machine.

Hobbing machine, comprising a hobbing slide and a chamfering slide on a common rail system
11597021 · 2023-03-07 · ·

A hobbing machine is disclosed having a workpiece spindle, by means of which a workpiece can be rotated about a workpiece axis, a hobbing head, at least one chamfering device, a first slide with a first slide guide system, wherein the hobbing head is arranged on the first slide, and a rail system. The first slide, by means of its first slide guide system, is arranged in a displaceable manner on the rail system. The hobbing machine also has a second slide with a second slide guide system. The at least one chamfering device is arranged on the second slide. Also, the second slide, by means of its second slide guide system, is arranged in a displaceable manner on the rail system, such that the first slide and the second slide can be displaced on an identical portion of the rail system. Presented is a structurally simple hobbing machine by means of which a workpiece can be hobbed and chamfered in a short period of time.

Method for cutting a gear and gear-cutting machine

A method for machining a toothing of a workpiece held in a clamping, in which a toothing tool that rotates about its rotational axis and comprises cutting edges is brought into rolling chip-removing machining engagement with the toothing that rotates about its rotational axis, in order to produce a predetermined tooth flank end geometry in one or more machining passes, wherein during the machining pass which produces the tooth flank end geometry, monitoring responsive to the event of a removed chip being pressed into a machined tooth flank of the toothing by means of the rolling machining process is carried out and, if the monitoring responds, an additional toothing machining process that removes the material protrusion on top of the tooth flank end geometry formed by the chip that was pressed in is implemented automatically, which process is carried out in the same clamping of the workpiece and by means of the toothing tool.

Skiving Tool and Method for Skiving Processing a Gear Wheel Blank
20220314349 · 2022-10-06 ·

The invention relates to a skiving tool which is designed as a disposable tool and which includes a first front side, a second front side, a toothing formed on its circumference and having teeth. The front surfaces assigned to the first front side are each delimited by a first cutting edge, as well as a coupling device for coupling the skiving tool to a tool spindle of a skiving machine. In order to enable an extended use in the case of such a skiving tool, the invention provides that the skiving tool has the basic shape of a cylindrical disc, that the front surfaces of the teeth assigned to the second front side are each delimited by a second cutting edge, and that the coupling device for use enables coupling of the skiving tool to the tool spindle such that the cutting edges assigned to its first front side come into engagement with the gear wheel to be processed, and enables coupling of the skiving tool to the tool spindle such that the cutting edges assigned to its second front side come into engagement with the gear wheel to be processed. During use, when the first cutting edges have reached their wear limit, the skiving tool is turned and skiving processing is continued with the same skiving tool until the second cutting edges have also reached their wear limit.