A method for machining and measuring workpieces includes: machining a workpiece by a gear cutting process, wherein a tooth flank of the workpiece is produced or machined; measuring an actual geometry of the tooth flank produced by the gear cutting process by a measuring process; determining a deviation of the actual geometry from a predetermined nominal geometry of the tooth flank; determining a corrected gear cutting process for at least partially reducing the deviation; and machining the workpiece and/or a further workpiece by the corrected gear cutting process. The determination of the corrected gear cutting process for at least partial reduction of the deviation has the specification that a distinction is made between first and second evaluation areas of the tooth flank, wherein first and second permissible deviations of the actual geometry from the nominal geometry is specified for the evaluation areas of the tooth flank, respectively.

A method for machining and measuring workpieces includes: machining a workpiece by a gear cutting process, wherein a tooth flank of the workpiece is produced or machined; measuring an actual geometry of the tooth flank produced by the gear cutting process by a measuring process; determining a deviation of the actual geometry from a predetermined nominal geometry of the tooth flank; determining a corrected gear cutting process for at least partially reducing the deviation; and machining the workpiece and/or a further workpiece by the corrected gear cutting process. The determination of the corrected gear cutting process for at least partial reduction of the deviation has the specification that a distinction is made between first and second evaluation areas of the tooth flank, wherein first and second permissible deviations of the actual geometry from the nominal geometry is specified for the evaluation areas of the tooth flank, respectively.

A machine tool (1) for processing gears comprises a workpiece spindle (16) for driving a workpiece (18) to rotate about a workpiece axis (C1), and a tool spindle (11) for driving a tool (12) to rotate about a tool axis (B). An axial slide (7) is used to change a relative axial feed position between the tool spindle and the workpiece spindle with respect to the workpiece axis. The axial slide is guided along an axial guide direction (Z′) which is inclined with respect to the workpiece axis by an inclination angle (ψ), the inclination angle (ψ) being between 0.1° and 30°.

A machine tool (1) for processing gears comprises a workpiece spindle (16) for driving a workpiece (18) to rotate about a workpiece axis (C1), and a tool spindle (11) for driving a tool (12) to rotate about a tool axis (B). An axial slide (7) is used to change a relative axial feed position between the tool spindle and the workpiece spindle with respect to the workpiece axis. The axial slide is guided along an axial guide direction (Z′) which is inclined with respect to the workpiece axis by an inclination angle (ψ), the inclination angle (ψ) being between 0.1° and 30°.

A motion which creates an end relief and which is integrated into the plunging cycle of non-generated bevel gears. The tool, after feeding to the correct tooth forming position in case of non-generated gears, is swung sideways out of cutting or grinding contact with the slot instead of along a withdraw path which is identical to the plunge path but opposite in direction.

A method of manufacturing a gear is provided. The method includes forming a plurality of gear teeth in a surface of a gear, the gear teeth having tooth faces defining tooth edges including tooth edge flanks and tooth edge top land and generating a convex contour at an edge break of at least one of the tooth edge flanks and tooth edge top land.

A method for the grinding finish machining of an already toothed gearwheel workpiece in an NC-controlled machine tool, comprising the following steps: a. providing the gearwheel workpiece in the machine tool, b. providing a first grinding tool in the machine tool, c. providing a second grinding tool in the machine tool, d. grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool, e. grinding machining of at least one tooth flank in the transition region to the tooth head of the gearwheel workpiece using the second grinding tool in the machine tool to generate a head edge rounding on the gearwheel workpiece, f. further grinding machining of at least one tooth flank of the gearwheel workpiece using the first grinding tool and/or the second grinding tool in the machine tool.

A method for controlling a process for manufacturing a bevel gear includes forming, via a first process, a ring gear and determining a first set of parameters associated with the ring gear, and forming, via a second process, the pinion gear, and determining a second set of parameters associated with the pinion gear. The ring gear and the pinion gear are paired, and a single-flank test is executed on the paired ring gear and pinion gear to determine a third set of parameters. The paired ring gear and pinion gear are assembled into a final assembly, and an end-of-line noise/vibration analysis of the final assembly is executed. The noise/vibration analysis, the first set of parameters, the second set of parameters, and the third set of parameters are evaluated, and one of the first process, the second process, the pairing process, and the assembly process are adjusted based thereon.

A gearwheel, wherein the gearwheel has a setpoint geometry, wherein the gearwheel has a modification superimposed on the setpoint geometry in the form of a pitch and/or topography changing from tooth to tooth, wherein a variation of the pitch and/or topography specified by the modification, observed over a total number of teeth of the gearwheel, corresponds to a superposition of at least two harmonic functions, which differ from one another in one parameter or in multiple parameters, such as their amplitude, frequency, or phase shift.

A gearwheel, wherein the gearwheel has a setpoint geometry, wherein the gearwheel has a modification superimposed on the setpoint geometry in the form of a pitch and/or topography changing from tooth to tooth, wherein a variation of the pitch and/or topography specified by the modification, observed over a total number of teeth of the gearwheel, corresponds to a superposition of at least two harmonic functions, which differ from one another in one parameter or in multiple parameters, such as their amplitude, frequency, or phase shift.