The invention relates to a method and a device for electrochemically processing a material, which contains a hard phase and a binder phase. The method comprises preparing an aqueous, alkaline, complexing-agent-containing electrolyte and bringing the material to be processed into contact at least in part with the electrolyte and with a current source. In order to electrochemically oxidize the material, a pulsed electrical current is delivered to the material by means of the current source, the pulse sequence of the delivered electrical current being adjusted to the amount of the binder phase in the material to be processed. By means of the method and by means of the device, it is also possible to process materials having a high content of binder phase in such a way that matter can be removed from the material evenly (homogeneously), i.e. both from the hard phase and from the binder phase of the material.

The invention relates to a machining apparatus for electrochemically removing component layers of a component, having at least one electrode, which is mounted so as to be movable along at least one infeed axis, and having at least one auxiliary electrode, which is mounted so as to be movable along an auxiliary infeed axis, wherein a gap for arranging the component for electrochemically removing the component layers extends between the at least one electrode and the at least one auxiliary electrode. At least the infeed axis and a longitudinal extension direction of the gap enclose an acute angle with each other. The machining apparatus comprises at least one oscillation device (40), which is set up at least to move the at least one electrode in an oscillating manner along the infeed axis and relative to the at least one auxiliary electrode.

The invention relates to the technical field of electrochemical machining and provides a pulse dynamic electrochemical machining apparatus and method for rapidly leveling a surface of a revolving part. During rotating pulse dynamic electrochemical machining, a cathode tool rotates around a center point of the cathode tool at a constant angular velocity, and an anode workpiece rotates around a center point of the anode workpiece at the constant angular velocity; meanwhile, the cathode tool performs a feed movement at a set feed velocity along a center line of the cathode tool and the anode workpiece. A control system determines a machining voltage value output by a power source when each contour point of the anode workpiece rotates to a machining area to automatically change an applied voltage between the cathode tool and the anode workpiece.

A method for preparing a cross-dimension micro-nano structure array includes: S1. providing a workpiece immersed in the electrolyte as the first electrode, providing a trimming wire electrode as the second electrode and setting it above the workpiece, providing an interference beam adjuster and outputting multi-beam laser interference to irradiate the surface of the workpiece; S2. The power supply between the first electrode and the second electrode forms a loop, and drives the trimming wire electrode to reciprocate relative to the workpiece, and the workpiece undergoes electrochemical dissolution or electrochemical deposition at the corresponding position of the trimming wire electrode, and form a micro-nano structure array without a mask, and solves the problem of low output power of the existing ultrashort pulse power supply, improves the processing accuracy of the micro-nano structure array, does not require electrolyte for high-speed flow, and improves system safety and reduce the cost.

The invention relates to a work station for electrochemically machining a workpiece, having a number of recesses, including a base structure; a module which is fastened to the base structure and is configured to electrochemically machine the workpiece. A workpiece holder is fastened to the base structure. The workpiece holder is movable relative to the base structure along a feed axis which is parallel to the axis of rotation of the module. The module includes an electrode carrier arrangement, which is coupled to the module base body so the electrode carrier arrangement can be rotated together with the module base body about the axis of rotation of the module. The electrode carrier arrangement has a carrier frame and an electrode frame, where at least one electrode is detachably fastened to the electrode frame.

A method of forming a gas turbine engine component including an airfoil and at least one shroud includes the steps of (1) machining a gas path surface of the at least one shroud utilizing a non-electrochemical machining (ECM) process, and (2) then utilizing ECM on at least the airfoil.

An electrochemical machining system includes an anodic workpiece of an electrically conductive metal, and an electrically conductive metallic cathodic tool with an external surface configured to machine the anodic workpiece. At least a portion of the external surface of the cathodic tool has a coating of diamond-like carbon (DLC). The system further includes a current source configured to apply a pulsed direct current to the anodic workpiece and the cathodic tool, and an electrolyte between the anodic workpiece and the cathodic tool.

A device and a method for producing a blade airfoil from a workpiece which comprises at least two gaps and at least one blank arranged between the two gaps, wherein the blank comprises two opposite lateral faces which are bounded by a base, a top and a first and a second edge. The method comprises: (a) arranging the first and second electrodes in the first and second gaps, the surface of the workpiece forming an annular space surface at the gaps, (b) applying a positive voltage to the blank and applying a negative voltage to the first and second electrodes, (c) moving the first and second electrode in the direction of the first and second lateral faces.
Step (b) is preceded by passing electrolyte between the two electrodes over the top toward the base.

Disclosed is a method for the electrochemical machining of a workpiece, in which at least one electrode is situated adjacent to a surface to be machined and current pulses are generated in pulsed operation to ablate material from the workpiece. Before and/or at the beginning and/or during the electrochemical ablation, data of the current pulses are registered and analyzed to identify a starting phase or a transient phase comparable to a starting phase and/or to regulate the spacing of the electrode to the surface to be machined and/or the current flow during a starting phase or a transient phase comparable to a starting phase.

It is provided an electrolysis and grinding combined machining device and method. The device includes a machine tool bed, a vertical moving mechanism and a horizontal moving mechanism which are provided on the machine tool bed. An electrode clamping device is provided on the vertical moving mechanism, and the electrode clamping device is configured to fix a tool electrode. An electrolysis tank is provided on the horizontal moving mechanism. A workpiece to be machined is placed in the electrolysis tank. The tool electrode includes a metal wire and abrasive materials distributed on a surface of the metal wire. The tool electrode and the workpiece to be machined are electrically connected with a pulse power source. A current sensor is arranged between the workpiece and the pulse power source. A data acquisition card is connected to the current sensor; the data acquisition card is electrically connected with an industrial personal computer.