Patent classifications
B23H2600/10
Wire electric discharge machining method and wire electric discharge machining apparatus
To automatically change and set machining conditions suitable for a plate thickness even when machining paths of a rough machining step and an end surface finishing step are different in level difference machining in which the plate thickness changes during machining. In a wire electric discharge machining method and a wire electric discharge machining apparatus of the disclosure, an XY-plane of a workpiece stand is divided into small regions to form a plurality of divided regions, and a plate thickness of the workpiece is detected and stored in association with the divided regions. Thereafter, whether there is a level difference ahead of a traveling direction of a machining path is estimated according to plate thickness information associated with the divided regions and a plate thickness of the workpiece at a current machining position, and machining conditions are changed.
Wire electrical discharge machine and control method
A wire electrical discharge machine controls a second motor unit including motors for feeding a wire electrode in a wire running direction in which the wire electrode extends, so as to feed the wire electrode at a set feed rate during a machining period from a first time point at which the wire electrode moving relative to a workpiece in a direction intersecting the wire running direction is estimated to enter the workpiece, to a second time point at which the wire electrode is estimated to exit the workpiece. The second motor unit is controlled so as to feed the wire electrode at a feed rate lower than the set feed rate during at least one of a first non-machining period from a processing start time point to the first time point and a second non-machining period from the second time point to a processing end time point.
PULSE DYNAMIC ELECTROCHEMICAL MACHINING APPARATUS AND METHOD FOR RAPIDLY LEVELING SURFACE OF REVOLVING PART
The invention relates to the technical field of electrochemical machining and provides a pulse dynamic electrochemical machining apparatus and method for rapidly leveling a surface of a revolving part. During rotating pulse dynamic electrochemical machining, a cathode tool rotates around a center point of the cathode tool at a constant angular velocity, and an anode workpiece rotates around a center point of the anode workpiece at the constant angular velocity; meanwhile, the cathode tool performs a feed movement at a set feed velocity along a center line of the cathode tool and the anode workpiece. A control system determines a machining voltage value output by a power source when each contour point of the anode workpiece rotates to a machining area to automatically change an applied voltage between the cathode tool and the anode workpiece.
Method for the production of drill holes in difficult to machine materials
The present invention relates to a method for the production of drill holes in difficult to machine materials, in which a removal of material takes place in order to produce a drill hole by electrochemical erosion of material by an electrode that is moved in the longitudinal direction of the drill hole being produced in the direction onto the material to be processed at a feed rate, wherein the drilling has at least two steps, wherein, in the first step, the electrochemical processing takes place, and wherein, in a second step, the further processing of the drill hole to the final diameter takes place by machining processing or by erosion or by an electrochemical processing.
MULTIWIRE ELECTRIC DISCHARGE MACHINE AND MULTIWIRE ELECTRIC DISCHARGE MACHINING SYSTEM
A multiwire electric discharge machine includes: a machining power source that applies a machining pulse voltage between a workpiece and a cutting wire section; and a wire breakage detection unit that detects breakage of a wire electrode. The wire breakage detection unit is electrically connected in parallel to a wire electrode portion stretched over a section from one location on the feeding side of the wire electrode to one location on the ejection side of the wire electrode, and the wire breakage detection unit includes: a wire breakage detection circuit in which a wire breakage detection power source constantly supplying direct current to the wire electrode portion at least while the workpiece is undergoing a cutting process and a current limiting resistor are connected in series; and a wire breakage determination unit that determines breakage of the wire electrode based on current flowing through the current limiting resistor.
MANUFACTURING DEVICE FOR ELECTROCHEMICAL MACHINING OF A COMPONENT, IN PARTICULAR A TURBINE COMPONENT, METHOD FOR ELECTROCHEMICAL MACHINING OF A COMPONENT, AND COMPONENT
The invention relates to a manufacturing device for the electrochemical machining of a component, in particular a turbine component, wherein the manufacturing device comprises at least one machining device, which is set up to remove material of the component in accordance with a predetermined electrochemical machining method. It is provided that the manufacturing device comprises at least one cleaning device, which is set up to spray jets of the electrolyte solution onto the component in accordance with a predetermined jet-spraying method in order to remove a residue layer formed on the component during the predetermined electrochemical machining method.
Wire electrical discharge machine and control method
A wire electrical discharge machine includes: a voltage application unit for repeatedly applying a voltage to an electrode gap between the workpiece and the wire electrode at a predetermined cycle; a switching element connected in parallel with the electrode gap and configured to short-circuit the electrode gap; and a control section for controlling the switching element so as to short-circuit the electrode gap in a pause period during which the voltage is not applied. The control section adjusts a short-circuiting period in which the electrode gap is short-circuited according to the machining shape specified by a machining program.
Pulse dynamic electrochemical machining apparatus and method for rapidly leveling surface of revolving part
The invention relates to the technical field of electrochemical machining and provides a pulse dynamic electrochemical machining apparatus and method for rapidly leveling a surface of a revolving part. During rotating pulse dynamic electrochemical machining, a cathode tool rotates around a center point of the cathode tool at a constant angular velocity, and an anode workpiece rotates around a center point of the anode workpiece at the constant angular velocity; meanwhile, the cathode tool performs a feed movement at a set feed velocity along a center line of the cathode tool and the anode workpiece. A control system determines a machining voltage value output by a power source when each contour point of the anode workpiece rotates to a machining area to automatically change an applied voltage between the cathode tool and the anode workpiece.
Controlling wire electrical discharge during the machining process
A wire electrical discharge machine includes: a drive controller configured to periodically apply voltage pulses between a workpiece and a wire electrode while relatively moving the wire electrode relative to the workpiece according to a machining program and a machining condition; a code analyzer configured to analyze the presence or absence of a condition change code for changing the machining condition in the machining program; and a condition changer configured to change the machining condition in accordance with a ratio indicated in the condition change code when the condition change code is present.
WIRE ELECTRIC DISCHARGE MACHINING METHOD AND WIRE ELECTRIC DISCHARGE MACHINING APPARATUS
To automatically change and set machining conditions suitable for a plate thickness even when machining paths of a rough machining step and an end surface finishing step are different in level difference machining in which the plate thickness changes during machining. In a wire electric discharge machining method and a wire electric discharge machining apparatus of the disclosure, an XY-plane of a workpiece stand is divided into small regions to form a plurality of divided regions, and a plate thickness of the workpiece is detected and stored in association with the divided regions. Thereafter, whether there is a level difference ahead of a traveling direction of a machining path is estimated according to plate thickness information associated with the divided regions and a plate thickness of the workpiece at a current machining position, and machining conditions are changed.