A wire electrical discharge machine includes: a drive control unit for moving a wire electrode relative to a workpiece along a machining path; a path determination unit for determining whether or not the machining path includes a linear path section that crosses a boundary line between a thick portion and a thin portion of the workpiece; and a path compensator for compensating the machining path so as to form, in the thin portion, a protrusion projecting outward from the boundary line when the path determination unit determines that the linear path section is included.

A wire electrical discharge machine includes: a drive control unit for moving a wire electrode relative to a workpiece along a machining path; a path determination unit for determining whether or not the machining path includes a linear path section that crosses a boundary line between a thick portion and a thin portion of the workpiece; and a path compensator for compensating the machining path so as to form, in the thin portion, a protrusion projecting outward from the boundary line when the path determination unit determines that the linear path section is included.

A wire electrical discharge machine for performing electrical discharge machining on a workpiece by applying voltage to a discharge gap between a wire electrode and the workpiece to generate electrical discharge while causing the wire electrode and the workpiece to move relative to each other, includes: an electrical discharge machining control unit for performing electrical discharge machining by applying voltage to the discharge gap while moving the wire electrode relative to the workpiece according to a machining program and a machining condition; an approach section identifying unit for identifying an approach section in a machining path for the wire electrode with respect to the workpiece, based on the machining program; and an adjustment unit for adjusting the machining condition based on a preset adjustment ratio. In this machine, the electrical discharge machining control unit performs electrical discharge machining control in the approach section, using the adjusted machining condition.

To automatically change and set machining conditions suitable for a plate thickness even when machining paths of a rough machining step and an end surface finishing step are different in level difference machining in which the plate thickness changes during machining. In a wire electric discharge machining method and a wire electric discharge machining apparatus of the disclosure, an XY-plane of a workpiece stand is divided into small regions to form a plurality of divided regions, and a plate thickness of the workpiece is detected and stored in association with the divided regions. Thereafter, whether there is a level difference ahead of a traveling direction of a machining path is estimated according to plate thickness information associated with the divided regions and a plate thickness of the workpiece at a current machining position, and machining conditions are changed.

An EDM machine includes a machine head, a wire guide, a machining wire extending from the wire guide to the machine head, a rotary table mounted to a first surface and a fixed table mounted to the rotary table, and a fixture mounted to the fixed table. The fixture includes a mounting portion substantially circumscribing the fixture. The mounting portion further includes a mounting surface. The mounting surface is closer to a first surface than an upper surface of the fixed table.

A method for the monitoring of a wire electrical discharge machining (WEDM) process, the method comprising the steps of: setting a unit observation length for the signal acquisition, continuously acquiring at least one process signal which is representative of an amount of material removed by at least one discharge and the position (X;Y) of said at least one discharge, and determining, based on said at least one process signal and one or more properties of a current machining, a cumulated amount of material removed per unit observation length along a machining path, including amounts of material removed by travelling in a forward cutting direction and amounts of material removed by travelling in a reverse cutting direction.

A method for the monitoring of a wire electrical discharge machining (WEDM) process, the method comprising the steps of: setting a unit observation length for the signal acquisition, continuously acquiring at least one process signal which is representative of an amount of material removed by at least one discharge and the position (X;Y) of said at least one discharge, and determining, based on said at least one process signal and one or more properties of a current machining, a cumulated amount of material removed per unit observation length along a machining path, including amounts of material removed by travelling in a forward cutting direction and amounts of material removed by travelling in a reverse cutting direction.

A machining program editor that edits a machining program in which a machining path for a wire electrode of a wire electrical discharge machine is set, the machining program editor including: a path determination unit configured to determine whether or not the machining path includes a linear path section that crosses a boundary line between a thick portion of a workpiece and a thin portion of the workpiece, a thickness of the thin portion being smaller than a thickness of the thick portion in an extending direction of the wire electrode; and a path compensator configured to compensate the machining path so as to form, in the thin portion over a predetermined distance, a protrusion projecting outward from the boundary line when the path determination unit determines that the linear path section is included.

A machining program editor that edits a machining program in which a machining path for a wire electrode of a wire electrical discharge machine is set, the machining program editor including: a path determination unit configured to determine whether or not the machining path includes a linear path section that crosses a boundary line between a thick portion of a workpiece and a thin portion of the workpiece, a thickness of the thin portion being smaller than a thickness of the thick portion in an extending direction of the wire electrode; and a path compensator configured to compensate the machining path so as to form, in the thin portion over a predetermined distance, a protrusion projecting outward from the boundary line when the path determination unit determines that the linear path section is included.

Provided is a device for controlling a wire electrical discharge machining apparatus, the device making it possible to improve machining precision even in machining in which a plurality of corner control segments overlap. A device for controlling a wire electrical discharge machining apparatus, the device comprising: a storage unit that stores a machining program and a prescribed plurality of corner control patterns that can be applied to each corner part; a control unit that performs corner control for switching between prescribed machining conditions on the basis of a corner shape during machining of a corner part; a calculation unit that calculates a corner control segment from the start point and the end point of the corner control; and a selection unit that, when the corner control segments calculated by the calculation unit overlap, selects one corner control pattern to perform in a prioritized manner from the storage unit.