The invention relates to the technical field of electrochemical machining and provides a pulse dynamic electrochemical machining apparatus and method for rapidly leveling a surface of a revolving part. During rotating pulse dynamic electrochemical machining, a cathode tool rotates around a center point of the cathode tool at a constant angular velocity, and an anode workpiece rotates around a center point of the anode workpiece at the constant angular velocity; meanwhile, the cathode tool performs a feed movement at a set feed velocity along a center line of the cathode tool and the anode workpiece. A control system determines a machining voltage value output by a power source when each contour point of the anode workpiece rotates to a machining area to automatically change an applied voltage between the cathode tool and the anode workpiece.

The present invention provides a continuous machining system, which comprises an electrochemical machining module, a separating module, and a vibration reducing module. The electrochemical machining module performs an electrochemical machining to a material strip for forming a plurality of components on the material strip. The separating module separates the plurality of components from the material strip. Thereby, the machining time is saved, and thus achieving the purposes of continuous machining and mass production. The vibration reducing module is located between the electrochemical machining module and the separating module. The vibration reducing module can ease the vibration of the material strip. Consequently, the influence of vibration on the electrochemical machining precision of the material strip machined by the electrochemical machining module may be minimized.

The present invention provides a continuous machining system, which comprises an electrochemical machining module, a separating module, and a vibration reducing module. The electrochemical machining module performs an electrochemical machining to a material strip for forming a plurality of components on the material strip. The separating module separates the plurality of components from the material strip. Thereby, the machining time is saved, and thus achieving the purposes of continuous machining and mass production. The vibration reducing module is located between the electrochemical machining module and the separating module. The vibration reducing module can ease the vibration of the material strip. Consequently, the influence of vibration on the electrochemical machining precision of the material strip machined by the electrochemical machining module may be minimized.

Methods, systems, and devices are disclosed for fabricating clean, oxidation-free nanoparticles of electrically conducting metals and alloys using spark erosion techniques. In one aspect, a method includes dispersing bulk pieces of an electrically conducting material in a dielectric fluid with mechanical vibrations within a container; generating an electric field using electrodes in the dielectric fluid using by an electric pulse, in which the electric field creates a plasma in a volume existing between the bulk pieces that locally heats the bulk pieces to form structures within the volume, the dielectric fluid quenching the structures to form nanoparticles, and filtering the nanoparticles through a screen including holes of a size allowing nanoparticles of the size or smaller to pass through the screen to a region in the container, in which the dielectric fluid inhibits oxidation of the surface of the nanoparticles.

An erosion device and a corresponding method are disclosed for machining a hollow-cylindrical workpiece, wherein the device is elongated and/or formed in the manner of a tube or cylinder and is characterized in that at least two rotationally acting drives (A1, A2), each with a drive shaft (AW1, AW2), and also an erosion electrode (E), interacting with the drives (A1, A2) and formed in the manner of a ring or disc, are provided. The drives (A1, A2) and the electrode (E) are adapted in size and extent to the internal diameter of the workpiece (W) to be machined, so that the device can be introduced into the respective hollow-cylindrical workpiece (W) and can be positioned at the location respectively to be machined or the region to be machined in the workpiece (W), and the erosion electrode (E) can be pivoted or can be rotated by a coupled pivoting or rotating movement of the at least two drives (A1, A2).

EDM assemblies mount on a machining surface and discharge rotating sub-electrodes against the surface. The sub-electrodes can also revolve about another shared axis while discharging. Rotation and revolution may be achieved with planetary gears fixed with the sub-electrodes and meshing with a stationary sun gear. Several sub-electrodes can be used in a single assembly. Downward movement of the sub-electrodes from a central shaft on the mount allows several inches of the surface to be machined. Assemblies are usable in a nuclear reactor during a maintenance period to machine a hole for a replacement manway cover underwater in the flooded reactor. The differing rotational movements and vertical movement can be independently controlled with separate motors in the assembly. Power and controls may be provided remotely through an underwater connection.

EDM assemblies mount on a machining surface and discharge rotating sub-electrodes against the surface. The sub-electrodes can also revolve about another shared axis while discharging. Rotation and revolution may be achieved with planetary gears fixed with the sub-electrodes and meshing with a stationary sun gear. Several sub-electrodes can be used in a single assembly. Downward movement of the sub-electrodes from a central shaft on the mount allows several inches of the surface to be machined. Assemblies are usable in a nuclear reactor during a maintenance period to machine a hole for a replacement manway cover underwater in the flooded reactor. The differing rotational movements and vertical movement can be independently controlled with separate motors in the assembly. Power and controls may be provided remotely through an underwater connection.

The invention relates to the technical field of electrochemical machining and provides a pulse dynamic electrochemical machining apparatus and method for rapidly leveling a surface of a revolving part. During rotating pulse dynamic electrochemical machining, a cathode tool rotates around a center point of the cathode tool at a constant angular velocity, and an anode workpiece rotates around a center point of the anode workpiece at the constant angular velocity; meanwhile, the cathode tool performs a feed movement at a set feed velocity along a center line of the cathode tool and the anode workpiece. A control system determines a machining voltage value output by a power source when each contour point of the anode workpiece rotates to a machining area to automatically change an applied voltage between the cathode tool and the anode workpiece.

The present disclosure provides an electrochemical machining device and a method for a blisk using an electrode array, which relate to the technical field of electrochemical machining. The electrochemical machining device comprises an outer ring-shaped rotating ring, an inner ring-shaped base and a plurality of cathode rods. An inner diameter of the outer ring-shaped rotating ring is larger than an outer diameter of the inner ring-shaped base, and an inner diameter of the inner ring-shaped base is larger than an outer diameter of the blisk. The outer ring-shaped rotating ring and the inner ring-shaped base are coaxially arranged. Middle parts of the cathode rods are connected with the inner ring-shaped base, outer ends of the cathode rods are rotatably connected with the outer ring-shaped rotating ring, and inner ends of the cathode rods are provided with trepanning cathode pieces or radial feeding electrodes.

The present disclosure provides an electrochemical machining device and a method for a blisk using an electrode array, which relate to the technical field of electrochemical machining. The electrochemical machining device comprises an outer ring-shaped rotating ring, an inner ring-shaped base and a plurality of cathode rods. An inner diameter of the outer ring-shaped rotating ring is larger than an outer diameter of the inner ring-shaped base, and an inner diameter of the inner ring-shaped base is larger than an outer diameter of the blisk. The outer ring-shaped rotating ring and the inner ring-shaped base are coaxially arranged. Middle parts of the cathode rods are connected with the inner ring-shaped base, outer ends of the cathode rods are rotatably connected with the outer ring-shaped rotating ring, and inner ends of the cathode rods are provided with trepanning cathode pieces or radial feeding electrodes.