The present method for machining a part includes wire electro-discharge machining the part to create a recast layer, and then removing a zinc content of the recast layer without substantially altering the remainder of the initial composition make-up of the recast layer. The final composition make-up of the recast layer is substantially identical to the initial composition make-up except for the removed zinc content.

The present method for machining a part includes wire electro-discharge machining the part to create a recast layer, and then removing a zinc content of the recast layer without substantially altering the remainder of the initial composition make-up of the recast layer. The final composition make-up of the recast layer is substantially identical to the initial composition make-up except for the removed zinc content.

An electrical discharge machining apparatus comprises a carrier and an electrical discharge machining (EDM) unit. The carrier is provided with a jig comprising a carrier plate for carrying a to-be-machined object, and the to-be-machined object is defined with a machining target area. The electrical discharge machining (EDM) unit applies a discharge energy to the machining target area through a discharge electrode with a non-uniform electric field distribution, so that the electric field is concentrated on a traveling direction. The carrier plate has an adhesive layer capable of adhering and fixing the to-be-machined object, capable of avoiding jitter of the to-be-machined object during an electrical discharge machining procedure, and capable of avoiding burrs before an end of the electrical discharge machining procedure, and making the machining target area to be located above the carrier plate to be capable of preventing the jig from hindering the electrical discharge machining procedure.

In an electrical discharge machine that applies a voltage between an electrode and a workpiece to generate electrical discharge, an electrode holder holds the electrode. An ultrasonic motor has a fingertip that comes into contact with electrode holder, and moves electrode holder in a driving direction by moving the fingertip in an annular manner at an ultrasonic-range frequency. A roller bearing guides the movement of the electrode holder in the driving direction. A control circuit controls a position of the electrode in the driving direction by driving the ultrasonic motor, and moves the electrode holder based on an abnormality occurring in resistance against the movement of the electrode holder in the driving direction such that the electrode holder is moved by a movement distance equivalent to when the largest roller element among a plurality of roller elements of the roller bearing rolls and rotates once without sliding or longer.

A core moving device is provided, including a core adsorption holding part for adsorbing and moving a core cut out of a workpiece with a magnetic force of a magnet. The core adsorption holding part includes: a rod member, a distal end portion of which is constituted of the magnet; a bottomed cylindrical member which has a bottom surface on a distal end portion side and into which the rod member is inserted from a base end portion side; and a cylindrical member drive part which moves the bottomed cylindrical member forward, wherein the bottomed cylindrical member, on one hand, moves backward to adsorb the core to the magnet and, on the other hand, moves forward to remove the core adsorbed to the magnet.

A core moving device is provided, including a core adsorption holding part for adsorbing and moving a core cut out of a workpiece with a magnetic force of a magnet. The core adsorption holding part includes: a rod member, a distal end portion of which is constituted of the magnet; a bottomed cylindrical member which has a bottom surface on a distal end portion side and into which the rod member is inserted from a base end portion side; and a cylindrical member drive part which moves the bottomed cylindrical member forward, wherein the bottomed cylindrical member, on one hand, moves backward to adsorb the core to the magnet and, on the other hand, moves forward to remove the core adsorbed to the magnet.

A vibration assisted wire machining device is provided, the vibration assisted wire machining device allows a metal wire to be driven by a bi-axial sinusoidal vibration source during a wire machining process, wherein the bi-axial sinusoidal waveforms have the same amplitude, and preferably, the bi-axial sinusoidal waveforms are synchronous and always have a vibration phase difference of 90 degrees. Therefore, the present invention can reduce wire breakage risks and improve wire-cutting efficiency, and raise machining stability and material removal rate of a wire-electrical discharge machining (Wire-EDM) process performed on a workpiece, as well as achieve desirable precision of a geometric shape. It also relates to a vibration assisted wire machining device that enables metal wires associated with the abrasive slurry formed of hard abrasive grains, for performing bi-axial vibration assisted abrasive cutting or abrasive grinding on the workpiece.

A vibration assisted wire machining device is provided, the vibration assisted wire machining device allows a metal wire to be driven by a bi-axial sinusoidal vibration source during a wire machining process, wherein the bi-axial sinusoidal waveforms have the same amplitude, and preferably, the bi-axial sinusoidal waveforms are synchronous and always have a vibration phase difference of 90 degrees. Therefore, the present invention can reduce wire breakage risks and improve wire-cutting efficiency, and raise machining stability and material removal rate of a wire-electrical discharge machining (Wire-EDM) process performed on a workpiece, as well as achieve desirable precision of a geometric shape. It also relates to a vibration assisted wire machining device that enables metal wires associated with the abrasive slurry formed of hard abrasive grains, for performing bi-axial vibration assisted abrasive cutting or abrasive grinding on the workpiece.

An electrical discharge machining system includes a semiconductor workpiece, a voltage source, an EDM tool, and an illumination system. The illumination system is configured to illuminate the semiconductor workpiece in order to increase the conductivity of the semiconductor workpiece. The voltage source establishes an electric potential difference between the workpiece and the EDM tool while the illumination system illuminates the semiconductor workpiece. The electric potential difference is such that an electrical discharge occurs between the workpiece and the EDM tool, thereby removing material from the workpiece.

An electrical discharge machining system includes a semiconductor workpiece, a voltage source, an EDM tool, and an illumination system. The illumination system is configured to illuminate the semiconductor workpiece in order to increase the conductivity of the semiconductor workpiece. The voltage source establishes an electric potential difference between the workpiece and the EDM tool while the illumination system illuminates the semiconductor workpiece. The electric potential difference is such that an electrical discharge occurs between the workpiece and the EDM tool, thereby removing material from the workpiece.