B23K101/36

Manufacturing method for an electrode with a separator layer and manufacturing apparatus for an electrode with a separator layer

A manufacturing method and a manufacturing apparatus for a separator layer-coated electrode are provided capable of shortening the time required to cut out a separator layer-coated electrode with a laser beam. In a cutting process, a laser beam is irradiated to a laser irradiation target portion of a strip-shaped separator layer-coated electrode from a front-side separator layer side to cut a strip-shaped separator layer-coated electrode. Prior to the cutting process, a preheating process is conducted to preheat the front-side separator layer in the laser irradiation target portion.

Battery module having bus bar, and battery pack

A battery module includes cylindrical battery cells, a module housing, and a bus bar. The bus bar includes a main body portion that is positioned at a top or a bottom of the plurality of cylindrical battery cells and has a plate shape having upper and lower surfaces that are broader than a lateral surface of the main body portion in a horizontal direction; and a contact portion that is configured to electrically contact and be connected to an electrode terminal formed in one of the plurality of cylindrical battery cells, extends and protrudes from the main body portion in a horizontal direction, is stepped from the main body portion in a direction toward where the electrode terminal is positioned, and includes a branched structure bifurcated in two directions with respect to a direction in which the contact portion extends and protrudes from the main body portion.

Laser cutting of electrodes in electrochemical devices

Fabricating a capacitor includes performing an oxide formation operation on a sheet of material. The oxide formation operation forms an anode metal oxide on an anode metal. A thermal compression is performed on the sheet of material after the oxide formation operation is performed. The thermal compression applies thermal energy to the sheet of material while applying pressure to the sheet of material. After the thermal compression, the capacitor is assembled such that at least one electrode in the capacitor includes at least a portion of the sheet of material.

Workpiece having weld, welding apparatus for workpiece, and welding method
11759889 · 2023-09-19 · ·

A method of welding a first metal plate and a second metal plate that is thicker than the first plate, by a laser beam. The first plate and the second plate are disposed to overlap one another in a thickness direction. In a first laser irradiation step, the laser beam is emitted at the first plate, to form an initial nugget including a front-side nugget portion in the first plate, a back-side nugget portion in the second plate and having a diameter smaller than a diameter of the front-side nugget portion, and an annular flat surface portion existing between the front-side nugget portion and the back-side nugget portion. In a subsequent laser irradiation step, the laser beam is emitted again at the initial nugget after the initial nugget is solidified, thereby increasing the diameter of the back-side nugget portion.

Laser welding of square butt joints between copper substrates

A method of joining electrical connections together includes evaluating at least one weld joint between at least two substrates, determining a mismatch between the at least two substrates, and welding the at least two substrates together with a multi-step welding process. The multi-step welding process includes compensating for the mismatch between the at least two substrates by welding on both sides but not overlapping a joint line between the at least two substrate with a first welding step and increasing melt volume and penetration depth of a weld between the at least two substrates with a second welding step.

Pressure measuring device having a membrane edge and mounting element connected by a diffusion weld

A pressure measuring device includes a ceramic pressure sensor including a ceramic measuring membrane and a sensor mounting configured to secure the pressure sensor such that a membrane region of the measuring membrane surrounded by a membrane edge is contactable with a medium having a pressure to be measured. The sensor mounting includes a titanium or titanium alloy mounting element including an opening through which the membrane region is contactable with the medium. The membrane edge is connected directly with the mounting element by a diffusion weld produced by a diffusion welding method.

Welding systems and methods with knurled weld interfaces for metallic workpieces

Presented are metalworking systems for joining metallic workpieces, methods for forming and welding such workpieces, and lithium-ion battery pouch cells with anodized aluminum tabs joined via knurling and laser welding. A method for laser welding abutting sections of a workpiece or stackup of workpieces includes receiving, via a workpiece support frame, one or more metallic workpieces each with a surface having applied thereto a treatment layer. This treatment layer releases a gas during welding. A metalworking device forms a knurl pattern into the workpiece surface with the treatment layer. The knurl pattern includes a network of channels, such as one or more series of mutually parallel, rectilinear vent channels, designed to exhaust therethrough the gas released from a welded section of the treatment layer. A laser welding device thereafter welds a joint region of the surface(s) of the one or more metallic workpiece with the knurl pattern.

Medical devices including connector enclosures with sealed feedthrough passageways

Medical devices provide metallic connector enclosures. The metallic connector enclosures may be constructed with relatively thin walls in comparison to polymer connector enclosures to aid in miniaturizing the medical device. The metallic connector enclosures may be constructed with interior surfaces that deviate less from an ideal inner surface shape in comparison to polymer connector enclosures to allow for better concentricity of electrical connectors. The metallic connector enclosures may include a panel that allows access to the cavity of the connector enclosure where set screw blocks, lead connectors, spacers, seals, and the like may be located. Furthermore, the lead connectors within the metallic connector enclosures may be separated from the metallic connector enclosure by being positioned within non-conductive seals that reside within features included in cavity walls of the connector enclosure. Similarly, set screw blocks may be separated from the metallic connector enclosure by non-conductive spacers present within the cavity.

Button cell and method for welding electrode tabs to a pole shell of the button cell

The present disclosure discloses a button cell, and a method for welding electrode tabs to a pole shell of the button cell. The button cell includes the pole shell and an electric core. The pole shell consists of an anode shell and a cathode shell. The button cell further comprises at least one metal sheet. A cathode tab and/or an anode tab of the electric core is/are welded to the metal sheet, and the metal sheet is then welded to the cathode shell and/or the anode shell. The button cell manufactured by the invention has a complete surface, and can avoid phenomena such as electrolyte leakage and surface bulging caused by the rupture of the polar shell.

Phase-modified quasi-non-diffracting laser beams for high angle laser processing of transparent workpieces
11858063 · 2024-01-02 · ·

A method for processing a transparent workpiece that includes directing a laser beam into the transparent workpiece. A portion of the laser beam directed into the transparent workpiece comprises a laser beam focal line and generates an induced absorption to produce a defect within the transparent workpiece. The laser beam focal line includes a wavelength , a spot size w.sub.o, a Rayleigh range Z.sub.R that is greater than F D w o 2 ,
where F.sub.D is a value of 10 or greater, and an internal focal line angle of greater than 10. The laser beam focal line further comprises a circular angular spectrum within the transparent workpiece and a plurality of rays. Each individual ray of the plurality of rays has a same phase, , when converging to form the circular angular spectrum within the transparent workpiece.