B23K11/0026

Vacuum thermal insulation panel and method of producing the same
11686421 · 2023-06-27 · ·

It is an object of the present invention to provide a method of producing a vacuum thermal insulation panel capable of reducing the occurrence probability of poor welding of a metal outer wrapping material. The method of producing the vacuum thermal insulation panels 100, 100A to 100 D, 101, 101A according to the present invention includes a “covering step of covering a core material 110 or 110B with a metal foil 130 or 131” and a “welding step of welding a metal foil portion on an outer side of the core material”, and the core material is at least partially covered with a cover 120, 120A, or 120D at a timing when the covering step is to be started. Note that when the entire surface of the core material is covered with the cover, it is preferable to reduce the inside of the cover to seal the cover before the covering step, and when a part of the core material is covered with the cover, it is preferable to simultaneously reduce a pressure inside the metal foil and a pressure inside the cover to seal the metal foil.

DIFFERENT MATERIAL JOINING STRUCTURE AND DIFFERENT MATERIAL JOINING METHOD
20170349221 · 2017-12-07 ·

The present invention is provided with a roof side rail, a side outer panel that is formed of a dissimilar metal material having a higher electrical conductivity than the roof side rail, and a metal layer that is formed of the same metal material as the roof side rail and is disposed between the roof side rail and the side outer panel. Forming a nugget, which is a joint portion, between the roof side rail and the metal layer by carrying out resistance welding with the metal coating disposed between the roof side rail and the side outer panel makes it possible to accommodate the enhanced strength of an iron member and to render prepared hole processing unnecessary.

SEALING METHOD FOR LIQUID INLET PORT OF POWER STORAGE DEVICE
20220055143 · 2022-02-24 ·

A sealing method that uses an electrostatic energy storage welding machine which includes an energy storage section including a plurality of energy storage parts is provided. A method of sealing a liquid inlet port of a power storage device includes burring in advance a through-hole of the liquid sealing port to raise a hole edge of the through-hole into a form of a projection, wherein the liquid sealing port of the power storage device to be sealed with electrolyte contained therein corresponds to an object to be welded; placing a spherical body that is a lid body on the projection; and performing resistance welding between the projection and the spherical body to seal the liquid inlet port.

Method for joining hot-stamped steel sheets

A method for manufacturing a hot-stamped steel sheet is provided. The method includes forming a welding portion of one steel sheet of a plurality of steel sheets to be joined. The welding portion has a thickness that is greater than that of a non-welding portion. The method also includes aligning welding portions of the plurality of steel sheets with each other, and joining the plurality of steel sheets by spot welding between the welding portions.

Gas diffusion electrode
09782853 · 2017-10-10 · ·

A gas diffusion electrode for a membrane electrode assembly is provided with expanded metal layers each having a mesh configuration defining a length orientation of the expanded metal layers. The expanded metal layers each have opposed flat sides and are stacked in a layered arrangement such that the flat sides of the expanded metal layers that are neighboring each other in the layered arrangement are facing each other as facing flat sides, respectively. The facing flat sides are connected to each other by pulsed resistance welding at welded contact points. Due to the mesh configuration, the welded contact points are distributed evenly across the entire surface area of the facing flat sides. At least one of the expanded metal layers is oriented with its length orientation so as to be rotated by 90° relative to the length orientation of one of the neighboring expanded metal layers.

WELDING ELECTRODE DESIGN FOR EXPELLING ORGANIC MATERIAL IN WELD BONDING
20170282303 · 2017-10-05 ·

A radially slotted welding electrode is disclosed that may be used in conjunction with a companion second welding electrode to conduct resistance spot welding on a workpiece stack-up assembly that includes a steel workpiece and an overlapping adjacent aluminum workpiece, especially when an intermediate organic material layer is disposed between the workpiece faying surfaces of the steel and aluminum workpieces. The radially slotted welding electrode includes a weld face that has a central upstanding plateau and a convex dome portion that surrounds the central upstanding plateau and which includes a plurality of circumferentially spaced trapezoidal weld face sections that include transverse upstanding arcuate ridges. Together, the central upstanding plateau and the trapezoidal weld face sections of the convex dome portion define an annular channel that surrounds the central plateau and a plurality of radial slots that communicate with and extend outwards from the central channel.

SPOT WELDED MEMBER

A spot welded member includes a spot weld formed by holding a sheet stack of multiple steel sheets between a pair of electrodes and spot-welding the sheet stack, in which at least one of the multiple steel sheets is a high-strength zinc-based coated steel sheet having a tensile strength of 780 MPa or more, the high-strength zinc-based coated steel sheet having a coating with an Al content of 0.5% or more by mass, and in which the heat shock region of the spot weld outwardly extending from an edge of a corona bond area includes a coated layer including an FeAl alloy layer having an average thickness of 0.3 μm or more and a zinc-based coated layer having an average thickness of 2.0 μm or more on the FeAl alloy layer at the interface between the base steel sheet of the high-strength zinc-based coated steel sheet and the coating.

Method for producing a composite sheet metal part having a metallic region, and corresponding molding tool
09718265 · 2017-08-01 · ·

The invention relates to a method for producing a composite sheet metal part having at least one metallic region from a composite sheet metal blank which has two outer cover sheets of metal and at least one layer which is arranged between the cover sheets and consists of plastics material. The invention provides an apparatus and method by which complex formed composite sheet metal parts can easily be produced in a few steps and which still have metallic regions which can be used for joining to further parts.

Structural member

A structural member is provided that includes a steel sheet with a tensile strength of 980 MPa or higher overlying another metal plate and joined thereto by welding, where a break initiating near a welded portion is less likely to be produced. A structural member (10, 10a, 10b, 10c) includes: a first member (1), the first member being a steel sheet with a tensile strength of 980 MPa or higher; a second member (2) overlying the first plate (1), the second member being a metal plate; a plurality of welded portions (3, 31, 32); a plurality of heat-affected zones (5, 51, 52) each formed to surround the corresponding one of the welded portions (3, 31, 32), the heat-affected zones having a Vickers hardness lower than that of the first member by 50 HV or more. A pair of edge sections (4) of the first member (1) are provided between adjacent heat-affected zones (5, 51, 52). The pair of edge sections (4) of the first member located between the adjacent heat-affected zones (5, 51, 52) extend to cross a line (LC1) linking the adjacent welded portions (3, 31, 32).

LITHIUM-ION SECONDARY-BATTERY CASE AND MANUFACTURING METHOD THEREFOR
20170271627 · 2017-09-21 ·

A lithium-ion secondary-battery case that allows bonding without weld spatter and has high strength against external force acting on the battery case, and a method for manufacturing the lithium-ion secondary-battery case are provided. Specifically, an austenitic stainless steel foil is used for a cup component (2), and a two-phase stainless steel having an austenite transformation start temperature A.sub.C1 in a temperature increase process at 650° C. to 950° C. and an austenite and ferrite two-phase temperature range of 880° C. and higher, is used for a cover component (3), and the diffusion bonding is proceeded while accompanied by grain boundary movement upon transformation of the two-phase steel from a ferrite phase into an austenite phase within a heating temperature range of 880° C. to 1080° C.