A welding method and a welding apparatus using the same control heat emission amounts of interfaces of a welding subject to be similar by adjusting cross-sectional areas of two welding tips arranged on both outer facing surfaces of a panel type welding subject, superimposed in multi-layers, to simultaneously form a nugget diameter.

In a vehicle to which the present joining structure of vehicle steel plates is applied, a third welded portion is set between a first welded portion and a second welded portion, wherein at the first welded portion, a pillar outer rear flange, an SM outer rear flange, a pillar inner rear flange are joined to one another; and at the second welded portion, the pillar outer rear flange and the pillar inner rear flange are joined to each other. At the third welded portion, the pillar outer rear flange and the SM outer rear flange are joined to each other. Accordingly, a tensile load F acting on the pillar outer rear flange is distributed toward the SM outer rear flange side.

A method for checking quality when resistance-welding workpiece includes pressing welding electrodes with an electrode force against a weld spot of the workpieces using an electrode drive and energizing the welding electrodes with a welding current for a duration of a welding time in order to liquefy a surface of the workpieces. The method further includes determining, at a first time before a beginning of the liquefaction, a first value of a welding electrode parameter identifying a position of one or both electrodes, and determining, at a second time after the beginning of the liquefaction, a second value of the welding electrode parameter identifying a position of one or both electrodes. The method further includes comparing the first value and the second value and, evaluating a quality of the welding process based on the comparison.

A method of joining a multiple member work-piece includes providing a first steel work-piece having a first thickness and a second steel work-piece having a second thickness. The first thickness is at least twice the second thickness. A third material is disposed in contact with the second steel work-piece. For example, the third material may be in the form of a rivet, a plurality of pins, or a coating material. The method includes resistance welding the first and second work-pieces together. A bonded assembly includes the first and second steel members and the third material being bonded together, where the thickness of the first member is at least twice the thickness of the second member.

A device and method for monitoring and correcting the position and orientation of an operating device (2) with respect to a piece (P). A measuring device (5) including a plurality of sensors (505) connected to the operating device is used to measure through contactless technology the distances of the sensors from a surface (π) of the piece along respective directions (l, r, s) having given orientations. The sensor measurements are compared to predetermined desired values and the position of the operating device (2) is selectively changed to maintain a desired positional relationship between a main operative axis (X1) of the operative device and operation axis (X2) defined by the surface of the piece.

A welding electrode may comprise a welding electrode body and a welding electrode cap that is connected or connectable to the welding electrode body for making contact between the welding electrode and a component for producing a welded connection. The problem of achieving an efficient heating of the sandwich sheet to be welded in a compact layout with the fewest possible modifications of the welding electrodes used heretofore is solved in that an electrically conductive resistance element integrated, or which can be integrated, in the welding electrode and which is connected or connectable in an electrically-conductive manner to the welding electrode body and the welding electrode cap is provided for the heating of the component. Furthermore, a method and a device with the welding electrode and a use are disclosed.

A method of resistance welding a component to a sandwich sheet, which includes a thermoplastic layer disposed between two metallic outer layers, may involve heating a region of the sandwich sheet to be welded such that the thermoplastic layer softens, displacing the thermoplastic layer from the region by pressing the outer layers together, and welding the outer layers to the component by an electrical current flow for welding in a first circuit. The first circuit may include a first power source via a first welding electrode arranged at a side of the sandwich sheet and a second welding electrode arranged at a side of the component. This method is easy to run and achieves short cycle times due at least in part to the region being heated by a current flow for preheating in a second circuit that comprises a second power source and an electrical conductor that is arranged between the first welding electrode and the sandwich sheet.”

A plate thickness test mechanism includes a detection section that detects an abnormality when a plate thickness is thinner than a desired plate thickness by a predetermined amount or more or thicker than the desired plate thickness by the predetermined amount or more, a determination section that determines whether or not the detection section functions normally, and a plate-shaped test jig that has a first plate portion having a plate thickness thinner than a predetermined specific plate thickness, and a second plate portion having a plate thickness thicker than the specific plate thickness. The determination section determines whether or not a plate thickness test is normally performed on the basis of a detection result of the detection section obtained when the detection section tests the plate thicknesses of the first and second plate portions by taking the desired plate thickness as the specific plate thickness.

A steel workpiece includes an alloy substrate comprising iron, about 1.4 to about 2.0 weight percent aluminum, and about 0 to about 1.0 weight percent silicon. The steel workpiece further includes a coating comprising zinc. A method of spot welding a workpiece stack-up that includes a pair of the steel workpieces includes providing the stack-up, contacting first and second electrodes to the steel workpieces, passing an electrical current through the stack-up, forming a weld nugget from molten mixing of the alloy substrates of the pair of steel workpieces, forming a boundary layer between the coating and the alloy substrate from dispersion of the coating into the alloy substrate and reaction of the zinc with the aluminum and the silicon to prevent molten mixing of the coating within the alloy substrate, and ceasing passage of the electrical current.

According to one embodiment, a data processing device receives welding device data from a welding device. The welding device makes a joined body by joining a plurality of parts. The welding device data includes a welding device ID for identifying the welding device. The data processing device receives inspection data. The inspection data includes position data and angle data. The position data is of a position of a weld portion of the joined body. The position data are calculated from a result of a probe of the joined body. The probe uses an ultrasonic wave. The angle data is of an angle of the weld portion. The data processing device associates the inspection data with the welding device data.