Systems and methods suitable for shaping and cutting materials. Such a system includes first and second carriage units that are independently operable to travel in a travel direction parallel to a longitudinal axis of a table supporting the material. The first and second carriage units have first and second arms, respectively. A cutting device coupled to the first arm forms a slit in the material, and a deburring device coupled to the second arm forcibly removes burrs from the slit. The deburring device is behind the cutting device relative to the travel direction and forcibly removes burrs in the travel direction toward a breakthrough point of the slit. The second carriage unit oscillates parallel to the travel direction so that the deburring device moves toward and away from the breakthrough point of the slit to remove burrs at the breakthrough point.

A gas cutting method for cutting a steel material and a steel material producing method including arranging one steel material and another steel material in proximity, setting a preheating region on the one steel material in such a way that a preheating flame applied thereto does not reach the other steel material, preheating the one steel material by applying the preheating flame to the preheating region, and gas-cutting the one steel material by moving a cutting oxygen from the preheating region across a boundary between the one steel material and the other steel material until the cutting oxygen enters the other steel material. The preheating region may be set in such a way that an outer edge of the preheating flame is at least 2 mm away from the other steel material.

Systems and methods suitable for cutting a material and deburring devices for performing a deburring operation on an edge of the material. Such a system includes a frame and table systems supported by the frame. Each table system includes a table for supporting the material and each table system is independently movable relative to the frame in lateral directions. A first carriage unit and second carriage units are supported by the frame and independently operable to travel in a travel direction transverse to the lateral directions. The first carriage unit includes multiple cutting devices, and the second carriage units includes multiple deburring devices. Each cutting device operates in conjunction with a corresponding one of the deburring devices, and the cutting and deburring devices are independently operable to cause the cutting devices and the deburring devices to simultaneously travel in the travel direction.

Systems and methods suitable for shaping and cutting materials. Such a system includes first and second carriage units that are independently operable to travel in a travel direction parallel to a longitudinal axis of a table supporting the material. The first and second carriage units have first and second arms, respectively. A cutting device coupled to the first arm forms a slit in the material, and a deburring device coupled to the second arm forcibly removes burrs from the slit. The deburring device is behind the cutting device relative to the travel direction and forcibly removes burrs in the travel direction toward a breakthrough point of the slit. The second carriage unit oscillates parallel to the travel direction so that the deburring device moves toward and away from the breakthrough point of the slit to remove burrs at the breakthrough point.

Shaping systems and methods suitable for cutting a material, and deburring devices for performing a deburring operation on an edge of the material. Such deburring devices include a manifold having at least first, second, and third nozzles having first, second, and third axes on different first, second, and third planes, respectively. The first, second, and third nozzles are adapted to project first, second, and third gas streams therefrom in the first, second, and third planes axes. A mechanism is provided for orienting the manifold to project the first, second, and third gas streams at the edge of the material.

A bevel head assembly is shown capable of fine motor control of a cutting tool (for instance, a laser or plasma cutter) in three simultaneous dimensions of movement. A rack-and-pinion system moves the bevel head assembly and cutter up and down in the Z-axis while a rotational motor attached to the rack-and-pinion system moves the bevel head assembly in a first rotational (X) axis, and a linear actuator pivotally connected to the cutting tool is mounted to the rotational motor to move the bevel head assembly in a second (Y) rotational axis.

Systems and methods suitable for cutting a material and deburring devices for performing a deburring operation on an edge of the material. Such a system includes a frame and table systems supported by the frame. Each table system includes a table for supporting the material and each table system is independently movable relative to the frame in lateral directions. A first carriage unit and second carriage units are supported by the frame and independently operable to travel in a travel direction transverse to the lateral directions. The first carriage unit includes multiple cutting devices, and the second carriage units includes multiple deburring devices. Each cutting device operates in conjunction with a corresponding one of the deburring devices, and the cutting and deburring devices are independently operable to cause the cutting devices and the deburring devices to simultaneously travel in the travel direction.

Shaping systems and methods suitable for cutting a material, and deburring devices for performing a deburring operation on an edge of the material. Such deburring devices include a manifold having at least first, second, and third nozzles having first, second, and third axes on different first, second, and third planes, respectively. The first, second, and third nozzles are adapted to project first, second, and third gas streams therefrom in the first, second, and third planes axes. A mechanism is provided for orienting the manifold to project the first, second, and third gas streams at the edge of the material.

A bevel head assembly is shown capable of fine motor control of a cutting tool (for instance, a laser or plasma cutter) in three simultaneous dimensions of movement. A rack-and-pinion system moves the bevel head assembly and cutter up and down in the Z-axis while a rotational motor attached to the rack-and-pinion system moves the bevel head assembly in a first rotational (X) axis, and a linear actuator pivotally connected to the cutting tool is mounted to the rotational motor to move the bevel head assembly in a second (Y) rotational axis.

Shaping systems and methods suitable for cutting a material and deburring devices for performing a deburring operation on an edge of the material. The shaping systems include means for supporting the material and at least first and second carriage units independently operable to travel parallel to an axis of the supporting means. The first carriage unit comprises a cutting device coupled thereto with a first arm, and the second carriage unit comprises a deburring device coupled thereto with a second arm. The cutting device and the deburring device are coupled to the first and second carriage units, respectively, so as to move in a travel direction relative to the material supported by the supporting means and perform cutting and deburring operations, respectively, from opposite surfaces of the material.