A system for manufacturing boiler tubes includes a first spindle for receiving a first tube having a first weld preparation, a second spindle for receiving a second tube having a second weld preparation, the first spindle and the second spindle being rotatable synchronously, and a welding device having a first weld head. The welding device is configured to automatically weld the first tube to the second tube according to a control routine stored in memory to produce a boiler tube.

The present invention relates to a pipe connection assembly of a heat exchanger for connecting a header tank and a pipe of the heat exchanger, in which a means for preventing a welding ring that fixes a manifold and a pipe from entering into a hollow at one end of the manifold before welding is disposed, and a space is formed between the inner surface of the one end of the manifold and the outer surface of the pipe, thereby preventing the molten welding ring from flowing out.

Provided is a novel method for improving fatigue strength, which is applicable to any small portion that is covered with another member. A method for improving fatigue strength according to the present invention includes: disposing an aid (3, 15) to be opposed to an processing object (2A, 2B, 6) on which a fatigue strength improving process is performed, the aid being configured to assist the improving process; and generating sparks between the aid (3, 15) and the processing object (2A, 2B, 6).

A method is disclosed for connecting two components by TIG welding, the components consisting of an air-hardening steel alloy and, for example, of the material T23 or T24. A joint is produced between the components that are to be connected, said joint widening, in particular, from an inside toward an outside. First, a root layer is welded in the region of the inside. Subsequently, a fill layer adjoining the root layer is welded, so that the joint is at least 90% filled. Finally, a cover layer is welded onto the fill layer, whereby the welding parameters are prespecified in such a manner that a temperature in an optimizing temperature range is adjusted on the inside in the region of the root layer.

A mobile hardbanding system that uses PTA welding to perform hardbanding on drill string sections at the well site. The inventive system allows alternate use of PTA and MIG welding. Both a PTA torch and a MIG torch are provided. Changing from one type of welding to the other is simplified by including separate electrical, gas, and cooling conduits for each torch. The torch not in use is parked in the welding compartment near the weld box. The powder hopper for the PTA welding assembly may be mounted on a swivel arm so that it can be moved out of the way when the MIG torch is in use.

Provided are a welding apparatus and a method, including a welding torch, a wire nozzle, a support stand that supports the welding torch and the wire nozzle with a predetermined distance therebetween, and a first support mechanism that supports the support stand so that the support stand is rotatable around a first support axis that is along a direction in which the welding torch and the wire nozzle are arranged.

An automated welding system includes a welding robot and control circuitry. The welding bug robot includes a welding torch. The welding bug robot is configured to move on a track disposed around a circumference of a first pipe and perform a root pass welding operation at a joint between the first pipe and a second pipe. The control circuitry is configured to control movement of the welding bug robot around the circumference of the first pipe, apply a high energy welding phase via the welding torch to establish a first root condition, and apply a low energy welding phase via the welding torch to establish a second root condition.

Provided is a weld assembly supported from an arm of a heavy equipment vehicle. The vehicle includes a pipe grabber for manipulating the position of a pipe. The weld assembly integrated with and supported from the manipulator. The weld assembly further includes a conforming ring, a sensor assembly and an orbital welder. The weld assembly is also of a clam shell construction for wrapping around two pipe ends to be welded.

The invention describes methods of welding onto laminated devices using a low temperature welding process. Also described are laminated devices with welds that do not disrupt a brazed core block of sheets in the laminated devices. Novel laminated devices with welded features for servicing the devices are also described.

A system and method provide gasless, mechanized, field welding of an exterior of a tubular structure such as a pipeline, without the need for an enclosure. An embodiment consolidates some of the welding equipment on a skid for ease of transport to and from a remote worksite. The gasless weld may be achieved despite the presence of wind, by precisely controlling an arc voltage as disclosed. The footprint and weight of the system may be minimized, along with the associated labor, expense, and environmental impact otherwise incurred by conventional welding techniques using enclosures.