Second member (20) includes a material that is difficult to weld to first member (10). First member (10) is provided with first penetrating part (11) penetrating in a thickness direction. Third member (30) is arc-welded to an inner peripheral surface of first penetrating part (11) and opening surface (10a) of first member (10) via second penetrating part (21) of second member (20). Second member (20) is compressed by flange (31) and first member (10) by solidification contraction of third member (30), and second member (20) is therefore fixed between flange (31) of third member (30) and first member (10).

A joining method for overlapping and joining a plate-shaped portion of a first metal member and a plate-shaped portion of a second metal member, where the first metal member and the second metal member are made of dissimilar materials, includes a first step of forming an insertion hole in each of the plate-shaped portion of the first metal member and the plate-shaped portion of the second metal member, where the insertion holes communicate with each other when the plate-shaped portions of the first metal member and the second metal member are overlapped with each other, a second step of disposing a first joining member made of a metal material on a side of the plate-shaped portion of the first metal member opposite to the second metal member, a third step of inserting a second joining member made of the same metal material as that of the first joining member into the first metal member from a side of the second metal member through the insertion holes while the plate-shaped portions of the first metal member and the second metal member are overlapped with each other, and a fourth step of welding the first joining member and the second joining member and joining the first metal member and the second metal member through the first joining member and the second joining member.

The present disclosure discloses a pipe welding ring and a pipe welding method using the same. The disclosed pipe welding ring is a plate-type welding ring which is disposed between two corresponding pipes to join the pipes, comes in contact with a welding surface of each of the pipes, and joins the pipes when melted by heating with a welding torch, and the disclosed pipe welding method includes a welding ring placing operation in which the welding ring is disposed between a first pipe and a second pipe to be joined with each other, a centering operation in which, while the center of the welding ring is aligned with the center of the first pipe and the second pipe, the first pipe and the second pipe are brought into close contact with the welding ring to support the welding ring, and a welding operation in which a welding torch is used to heat the welding ring.

A heat exchanger including a manifold body having at least one fluid passage, a cooling passage section having a body including a set of fluid passages extending through at least a portion of the cooling passage section, and a weld joint fluidly sealing the manifold body and the cooling passage such that at least one of the set of fluid passages is fluidly coupled to the at least one fluid passage of the manifold body and methods of forming.

A method for joining a first part formed of an aluminum material to a second part formed of a steel material by metal inert gas welding and cold metal transfer is provided. An aluminum filler material forms a fillet joint between the parts and provides a structure for automotive body applications, such an aluminum bumper extrusion joined to a steel crush box connection. The first part includes a notch for hiding the start and end of the joint. A transition plate formed of a mixture of aluminum material and steel material can be disposed between the first part and the second part to provide the notch. The second part can include a mechanical fastener further joining the parts together. In another embodiment, the second part includes a plurality of dimples and is welded to the first part along the dimples.

The present invention relates to an arc welding method for dissimilar material joining for joining a first plate made of an aluminum alloy or a magnesium alloy and a second plate made of steel. A steel-made joining assist member has a stepped external shape including a large-diameter portion and a small-diameter portion, has a hollow portion formed to penetrate the large-diameter portion and the small-diameter portion, and has a total height of the large-diameter portion and the small-diameter portion being equal to or larger than a thickness of the first plate. A pressure is applied to the joining assist member to punch the first plate. The hollow portion of the joining assist member is filled with a weld metal. The weld metal is melted until a penetration bead is formed on the second plate, to weld the second plate and the joining assist member together.

A dissimilar-metal joining tool that places a ring-shaped joining auxiliary member made of iron, on a surface of a workpiece in which a second metal plate made of non-ferrous metal is laminated on a first metal plate made of iron, coaxially with a through-hole penetrates the second metal plate, and that performs arc welding toward an inner hole of the joining auxiliary member, the dissimilar-metal joining tool includes a base attached to a distal end of a robot; an arc welding torch attached to the base; a positioning mechanism provided in the base, and places the inner hole at a joining position in the arc welding torch and holds the joining auxiliary member in a radially-positioned state; and a pressing mechanism presses the joining auxiliary member in the vicinity of an outer peripheral edge.

A heat exchanger including a manifold body having at least one fluid passage, a cooling passage section having a body including a set of fluid passages extending through at least a portion of the cooling passage section, and a weld joint fluidly sealing the manifold body and the cooling passage such that at least one of the set of fluid passages is fluidly coupled to the at least one fluid passage of the manifold body and methods of forming.

A method of welding a superalloy component includes the following sequential steps. A welding step for welding a cavity using a filler metal in an inert atmosphere, where the cavity is located in the component. A covering step for covering the filler metal and a portion of the component with a weld filler layer in the inert atmosphere. The weld filler layer has a greater ductility than material comprising the component and/or material comprising the filler metal. A second covering step for covering the weld filler layer with a braze material, and subsequently performing a brazing operation. A heat treating step heat treats the component.

A method for joining a first part formed of an aluminum material to a second part formed of a steel material by metal inert gas welding and cold metal transfer is provided. An aluminum filler material forms a fillet joint between the parts and provides a structure for automotive body applications, such an aluminum bumper extrusion joined to a steel crush box connection. The first part includes a notch for hiding the start and end of the joint. A transition plate formed of a mixture of aluminum material and steel material can be disposed between the first part and the second part to provide the notch. The second part can include a mechanical fastener further joining the parts together. In another embodiment, the second part includes a plurality of dimples and is welded to the first part along the dimples.