A design for tank fabricating equipment and system comprises a frame supporting opposing arms for supporting one or more tank shells. The opposing arms pivotally engage opposing sides of the tank shells to force them into a circular cross-sectional shape. The arms are provided with rollers for aligning the tank shell with adjacent components during fabrication. In some embodiments, the rollers are provided with a circumferential channel to accommodate welding seams and to ensure alignment of butt joints.

The present invention relates to a method for welding a half coil of a reactor, which performs the gas metal arc welding (GMAW) along a half coil temporarily welded to a welding machine body using an automatic welding machine to increase a formation amount of back beads, thereby increasing coupling strength of the half coil, increasing airtightness of a fluid flowing along the half coil, securing uniform welding quality by automatic welding, increasing productivity, and reducing production costs.

A robotic welder includes one or more motors, one or more articulating arms connected to the one or more motors, one or more sensors configured to image a wear plate for determining welding locations for welding the wear plate to a blade of a machine, and an orbital welder to rotate a torch head for welding the wear plate to the blade.

A robotic welder includes one or more motors, one or more articulating arms connected to the one or more motors, one or more sensors configured to image a wear plate for determining welding locations for welding the wear plate to a blade of a machine, and an orbital welder to rotate a torch head for welding the wear plate to the blade.

A system for manufacturing boiler tubes includes a first spindle for receiving a first tube having a first weld preparation, a second spindle for receiving a second tube having a second weld preparation, the first spindle and the second spindle being rotatable synchronously, and a welding device having a first weld head. The welding device is configured to automatically weld the first tube to the second tube according to a control routine stored in memory to produce a boiler tube.

A welding structure of a press-formed part made by combining and joining two parts formed by press-forming and each having an opening portion on at least one side of a cross-section, while the opening portions face each other, and includes a step portion that is provided by forming a bent projection projecting outwardly on a tip end portion of a side wall portion of a lower side part, partially or entirely on a joining surface. A tip end side of the step portion is fitted into the opening portion of an upper side part, and the step portion of the lower side part and the tip end of a side wall portion of the upper side part are linearly joined by arc welding.

A welding structure of a press-formed part made by combining and joining two parts formed by press-forming and each having an opening portion on at least one side of a cross-section, while the opening portions face each other, and includes a step portion that is provided by forming a bent projection projecting outwardly on a tip end portion of a side wall portion of a lower side part, partially or entirely on a joining surface. A tip end side of the step portion is fitted into the opening portion of an upper side part, and the step portion of the lower side part and the tip end of a side wall portion of the upper side part are linearly joined by arc welding.

A design for tank fabricating equipment and system comprises a frame supporting opposing arms for supporting one or more tank shells. The opposing arms pivotally engage opposing sides of the tank shells to force them into a circular cross-sectional shape. The arms are provided with rollers for aligning the tank shell with adjacent components during fabrication. In some embodiments, the rollers are provided with a circumferential channel to accommodate welding seams and to ensure alignment of butt joints.

A method controls a portable welding robot to ensure good bead appearance even where a workpiece corner and a curved section of a guide rail are not located on a concentric circle and where there is a large difference in curvature between the workpiece corner and the curved section of the guide rail. A portable welding robot sets a guide rail with respect to a workpiece having a corner and performs arc welding on the workpiece while moving on the guide rail and a welding control device controls the portable welding robot. The control method includes determining a torch position on the workpiece via a torch position determination unit, calculating a torch angle at the torch position via a torch angle calculation unit, and controlling the torch angle via a movable part based on the calculated torch angle.

The automatic welding method includes: carrying a pipe on which a true circle weld groove and settling the pipe at a fit-up position in the welding station and carrying a hollow connection member on which a true circle weld groove is formed to a position near the fit-up position in the welding station by using the material transport robot; measuring the alignment state of the hollow connection member with respect to the fit-up position by using a gap sensor robot, and according to the results, moving the position of the hollow connection member to align the weld groove of the pipe with the weld groove of the hollow connection member; performing a root welding on the aligned weld grooves by using a GT welding robot; and performing a filling and cap welding on the aligned weld grooves by using a GM welding robot to manufacture a 2D spool.