A contact tip assembly having an electric contact unit containing a contact tip with an electric energy source, where the electric contact unit is positioned at a distance away from the outlet opening of a guide.

An orientation and guide mechanism for a welding system includes a pair of opposed guide members. A weld wire having a non-round cross-section is fed through a guide passageway formed between the guide members, each of which have recessed channels that combine to define the guide passageway. The guide passageway has a non-round shape corresponding to the non-round shape of the wire. The orientation mechanism and the guide members thereof is adjustable relative to a welding device of the weld system, such that the orientation of the wire can be controlled and maintained by adjusting the orientation mechanism. The wide side of the wire may be adjusted to be presented to a radiant energy source, and/or the non-round wire may be adjusted relative to the desired weld seam.

A swing/rotating gas metal arc welding torch, include a hollow shaft motor and a feeder panel. An upper extending shaft of the feeder panel penetrates through a brush mechanism, and is fixedly connected to a lower extension shaft of the hollow shaft by means of a coupling, and a lower extending shaft of the feeder panel penetrates through a support bearing mounted in a brush base and is then connected to an eccentric or bent conductive rod mechanism; the motor base is fixedly connected to the brush base by means of connecting screws, and a welding shielding gas is provided and welding torch cooling is achieved by means of inner holes of the connecting screws as well as a built-in gas passage and a cooling water passage of the brush base; the length of the conductive rod mechanism is adjusted by means of modulation or extension and retraction.

A wire guide conduit is constructed from a coiled wire having an oval or elliptical cross-sectional shape. The wire is subjected to a directed energy beam to locally heat portions of the wire to create discrete areas of increased hardness in the surface of the wire. The wire is coiled to present the locally hardened regions on an inside passageway of the conduit. The wire guide conduit may be used in additional applications such as a control wire for an actuation system.

A swing/rotating gas metal arc welding torch, include a hollow shaft motor and a feeder panel. An upper extending shaft of the feeder panel penetrates through a brush mechanism, and is fixedly connected to a lower extension shaft of the hollow shaft by means of a coupling, and a lower extending shaft of the feeder panel penetrates through a support bearing mounted in a brush base and is then connected to an eccentric or bent conductive rod mechanism; the motor base is fixedly connected to the brush base by means of connecting screws, and a welding shielding gas is provided and welding torch cooling is achieved by means of inner holes of the connecting screws as well as a built-in gas passage and a cooling water passage of the brush base; the length of the conductive rod mechanism is adjusted by means of modulation or extension and retraction.

A weld overlay machine assembly includes a carriage to support a hinged index bar and a wire feed assembly. The index bar has an auto height control unit and an index assembly to locate the position of a weld torch relative to the index bar. The assembly is configured to adjust the index bar to interior contours of the vessel while applying a layer of overlay material to a surface therein. The assembly runs along a track in the interior of the vessel. The assembly is configured to transition from sides of the vessel to that of the top or bottom domes wherein the curve of the domes are perpendicular to that of the radial sides. This transition is done without the need to add or remove components to the assembly. This is accomplished by providing the pivoting of the index bar relative to the track.

The disclosed technology relates generally to welding technologies and more particularly to electrode assemblies for arc welding, e.g., submerged arc welding. In one aspect, an electrode assembly for submerged arc welding (SAW) comprises a head portion and an extension portion that are arranged serially to feed a consumable electrode therethrough such that, during SAW, the head portion is disposed to be distal to an arcing tip of the consumable electrode and the extension portion is disposed to be proximal to the arcing tip of the consumable electrode. The head portion includes a contact tip configured to electrically contact the consumable electrode to deliver power thereto. The extension portion is formed of a single piece insulating article configured for the consumable electrode to finally pass through before the arcing tip is exposed.

An example welding torch neck adapter includes: an electrically conductive body configured to detachably attach to a handle assembly of a consumable electrode-fed welding torch on a first portion of the conductive body and configured to detachably attach to a neck of the welding torch on a second portion of the conductive body to secure the neck to the handle assembly; and a guide tube positioned within the conductive body and configured to support a first consumable wire liner in alignment with a liner lock of a second consumable wire liner.

A welding system includes an engine-driven welder generator that produces welding power. A welding torch receives the welding power and applies it to a stick electrode to initiate and maintain a welding arc. A parameter of the welding power, such as voltage, is monitored, such as to determine whether spikes occur during a short time after arc initiation. Based upon the monitored parameter, the engine speed is controlled. The engine speed may be increased or maintained at an elevated level if the monitored parameter indicates that particular types of electrode are being used, such as XX10 or cellulose electrodes.

A contact chip for welding, having a housing member with a tapered tip, an abrasion-resistant core member in the housing member, and an adapter member at the rear end of the housing member. The housing member has a first insertion hole as an outlet for a welding wire. The core member has a second insertion hole through which the welding wire is inserted. The adapter member has a third insertion hole through which the welding wire is inserted, and also has on the inner wall surface of its tip end part a taper surface whose diameter gradually decreases toward the tip end so that a space part is formed in the front of the core member. The welding wire is inserted through the first to third insertion holes and the space part so that the wire protrudes from the tip end of the contact chip.