A method for welding a welded part to a component is carried out as arc ignition welding by use of direct current, having a bias current phase in which an arc is formed between the negatively polarized welded part and the component, and a subsequent main current phase for melting material to the joint. The welded part: a) is a galvanized sphere made of C10C having a roundness G500, wherein the size of any zinc inclusions under the surface of the sphere equals 10 micrometers at maximum, orb) is formed by welding a galvanized sphere made of C10C having a roundness G500, wherein the size of any zinc inclusions under the surface of the sphere equals 10 micrometers at maximum, to a connection element.

A component filling device and a component filling method are provided which, with a configuration that does not involve contact with the workpiece during a stud gun welding operation, can fill a component supply device with a prescribed number of components from a component feeding device. The component filling device (a stud filling device) is provided with: a component storage unit (a tube) which, inside of a component storage hole (the tube hole), can store a prescribed number of components (studs) aligned from a stopping unit towards the top; and a switching mechanism which comprises multiple moving bodies (balls), which can move between a position contacting a component and a position not contacting the component, and a lock unit (a rotation member), which restricts the moving bodies from moving, wherein the switching mechanism can switch between a state in which the stopping unit stops the components and a state in which the components are allowed to pass.

Provided are a stud supply device and a stud supply method with which a stud can be supplied to a welding electrode in the correct orientation. The stud supply device comprises: a magazine in which a predetermined number of studs can be aligned and stored in series inside a magazine hole from a stop part to one end side; switching mechanisms having a plurality of balls that can move between a position contacting the studs and a position not contacting the studs, and a reciprocating member that restricts the movement of the plurality of balls, the switching mechanisms switching between a state in which the studs are stopped at the stop part and a state in which the studs are allowed to pass; and a first air injection part that is provided more on the one end side than the stop part, and that injects air from the one end side to the stud stopped at the stop part.

A welding element is operable for being connected to a workpiece using a welding method. The welding element comprises: a head and a shaft like anchor portion. The head includes a welding surface, a stop surface that is remote from the welding surface, and a plurality of pointed projections evenly and uniformly distributed over the entire welding surface. The shaft-like anchor portion extends along a longitudinal axis between a first end region and a second end region, with the first end region connected to the stop surface.

A welding element is operable for being connected to a workpiece using a welding method. The welding element comprises: a head and a shaft like anchor portion. The head includes a welding surface, a stop surface that is remote from the welding surface, and a plurality of pointed projections evenly and uniformly distributed over the entire welding surface. The shaft-like anchor portion extends along a longitudinal axis between a first end region and a second end region, with the first end region connected to the stop surface.

Disclosed is an apparatus for welding a weld stud to a substrate, comprising a welding gun which includes a casing and a stud holder for the weld stud, further comprising a gas container and a gas line for conducting gas from the gas container to the stud holder, the gas container being supported by the welding gun.

Disclosed is an apparatus for welding a weld stud to a substrate, comprising a welding gun which includes a casing and a stud holder for the weld stud, further comprising a gas container and a gas line for conducting gas from the gas container to the stud holder, the gas container being supported by the welding gun.

A robotic shear stud welding system includes a stud feeder, a ferrule feeder, at least one work zone, a robot, and a welding gun. The stud feeder is configured to hold a plurality of studs and feed a single stud therefrom. The ferrule feeder is configured to hold a plurality of ferrules and feed a single ferrule therefrom. The robot has a controllable arm that is configured to accurately move between the stud feeder, the ferrule feeder, and each of the at least one work zones. The welding gun is attached to the distal end of the controllable arm. The welding gun is configured to pick up the single stud from the stud feeder, pick up the single ferrule from the ferrule feeder and position the single ferrule at a bottom of the single stud, and shoot the single stud to a workpiece in one of the at least one work zones.

A test procedure system comprising a test component test procedure corresponding to test instructions, a computer model system comprising a test component computer model comprising inspection indicia therein, a head mounted display comprising an alignment system, aligning the test component within a field of view with the computer model to align the inspection indicia and a user interface associated with the head mounted display for entering test results.

A portable stud welder apparatus is provided for welding a stud onto a work piece. The portable stud welder apparatus includes a housing and an energy storage device. A weld stud gun that is configured to hold a weld stud is electrically connected to the energy storage device for receiving energy from the energy storage device to pass a current through the stud and the work piece to form a weldment. At least one battery of the lithium ion type is removeably coupled to the housing to establish an electrical connection with said energy storage device and provide energy to the energy storage device.