Provided is a fluid-cooled contact tip assembly that can be used in methods and systems for manufacturing objects by solid freeform fabrication, especially titanium and titanium alloy objects, where the deposition rate is increased by increasing the flow rate of electric charge through the metal wire.

A consumable assembly for use in an arc welding apparatus is provided that includes a nozzle assembly having a nozzle body, an insulator disposed within the nozzle body, and a nozzle insert disposed within the insulator. The nozzle insert includes an internal gas diverter. A contact tip is disposed within the nozzle assembly and includes at least one aperture extending from an exterior portion to an internal cavity, an exit orifice, a distal end face, and an exterior surface extending between the at least one aperture and the distal end portion of the contact tip. The internal gas diverter directs a flow of shield gas exiting the at least one aperture along the exterior surface of the contact tip, and a principal distance from the at least one aperture to the distal end face is varied to adjust the flow of the shield gas for improved cooling.

The invention uses the principle of the pneumatic turbine and a cooling system for the entire welding torch, wherein the gas used in the welding process, or even compressed air, enters through a conductor in the axial direction to the consumable, thus moving, a turbine, which in turn moves a tip and a tip holder. The welding torch can be used for extended periods of time at 100% cycle on welding machines of NEMA class I, since it is water cooled. In addition, the torch can be used in any welding source from any manufacturer, whether the machine is new or very old, as the euro standard (socket) is the same. This implies that there is no need to purchase a new welding machine, but only a torch. In construction and assembly environments, such as riser welding, refineries, joint welding, coating, and processes that aim to build a part using only one welding consumable, the use of said torch would bring a significant balance in terms of reduction of time and cost. This torch can also be used in any existing welding device, within the abovementioned processes.

The invention relates to an electrode (16) for a welding torch (17) or a cutting torch, comprising a main body (1) and a tip (3) arranged on an end surface (2) of the main body (1). The main body (1) is designed as a hollow body that is open on at least one side. On a side opposite one of the tips (3), the main body has an opening (4) for introducing a cooling medium into an interior space (7) of the main body (1), and at least two regions (5, 6) in the interior space (7), the two inner diameters of which are different from one another, and a transition region (8) located between the two regions (5, 6) having an inner diameter that decreases in the direction of the tip (3).

A swing/rotating gas metal arc welding torch, include a hollow shaft motor and a feeder panel. An upper extending shaft of the feeder panel penetrates through a brush mechanism, and is fixedly connected to a lower extension shaft of the hollow shaft by means of a coupling, and a lower extending shaft of the feeder panel penetrates through a support bearing mounted in a brush base and is then connected to an eccentric or bent conductive rod mechanism; the motor base is fixedly connected to the brush base by means of connecting screws, and a welding shielding gas is provided and welding torch cooling is achieved by means of inner holes of the connecting screws as well as a built-in gas passage and a cooling water passage of the brush base; the length of the conductive rod mechanism is adjusted by means of modulation or extension and retraction.

A swing/rotating gas metal arc welding torch, include a hollow shaft motor and a feeder panel. An upper extending shaft of the feeder panel penetrates through a brush mechanism, and is fixedly connected to a lower extension shaft of the hollow shaft by means of a coupling, and a lower extending shaft of the feeder panel penetrates through a support bearing mounted in a brush base and is then connected to an eccentric or bent conductive rod mechanism; the motor base is fixedly connected to the brush base by means of connecting screws, and a welding shielding gas is provided and welding torch cooling is achieved by means of inner holes of the connecting screws as well as a built-in gas passage and a cooling water passage of the brush base; the length of the conductive rod mechanism is adjusted by means of modulation or extension and retraction.

A welding device, having a body configured to route power, a first inlet and a first outlet formed on the body, the first inlet configured to receive a shielding gas, a first channel extending through the body and connecting the first inlet and the first outlet, a second inlet and a second outlet formed on the body, the second inlet configured to receive a coolant, a second channel extending through the body and connecting the second inlet with the second outlet, the second channel having a convoluted portion comprising a plurality of segments configured to increase a proportion of the second channel relative to the body.

A MIG/MAG welding torch body includes a second channel, which is arranged coaxially to the central channel, and a further third channel, which is arranged coaxially to the second channel, wherein a connection is provided between the second channel and the third channel. The first channel has an orifice in the center of the receiving part, the second channel has an orifice on the lateral side of the receiving part, and the third channel has an orifice on the lateral side of the receiving part.

Clamping device (2) for clamping a non-consumable welding electrode (3) with an electrode holder (2A) which has a receiving chamber (2B) aligned in the longitudinal direction for receiving a welding electrode (3) which is insertable therein and at its front end has an end portion (2C) which widens conically towards the forward end and can be compressed by means of a clamping heat sink (2D) for holding the welding electrode (3), thus producing a large-surface cooling end face (KSF) for cooling the welding electrode (3).

A torch head for a liquid-cooled plasma arc torch is provided. The torch head includes a torch body and a torch insulator, coupled to the torch body, having a substantially non-conductive insulator body. The torch insulator includes (i) a first liquid coolant channel, disposed within the insulator body, configured to conduct a fluid flow from the torch head into a consumable cartridge along a first preexisting flow path, (ii) a first liquid return channel, disposed within the insulator body, configured to return at least a portion of the fluid flow from the cartridge to the torch head along the first preexisting flow path, and (iii) a gas channel, disposed within the insulator body, configured to conduct a first gas flow from the torch head to the cartridge along a second preexisting flow path. The first and second preexisting flow paths are fluidly isolated from each other.