B23P15/006

Method of manufacturing TiAl alloy impeller and TiAl alloy impeller

A method of manufacturing a TiAl alloy impeller includes a blank preparation step in which a blank of the TiAl alloy impeller is prepared, wherein the blank has a shaft portion and a plurality of blades, and a thickness of an outer edge of each of the blades of the blank is set so as to be larger than a thickness of an outer edge of a blade of the TiAl alloy impeller, and an additional work step in which an additional work is performed on each of the blades of the blank. In the additional work step, the additional work is performed on a first surface of a portion that includes at least the outer edge of each of the blades or the first surface and a second surface of the portion thereof.

METHOD FOR MANUFACTURING A COMPOSITE TURBOMACHINE BLADED DISK (BLISK) WITH CERAMIC REINFORCEMENT

A method for manufacturing a metal bladed wheel of a turbomachine reinforced by an insert made of metal matrix composite material, includes winding the ceramic fibers around a mandrel in order to form the insert, the ceramic fibers being surrounded by a material constituting the matrix; and spark plasma sintering the insert with a powder of metal constituting the bladed wheel to be manufactured.

SOLUTION FOR MANUFACTURING A ONE-PIECE BLADED DISC
20230017699 · 2023-01-19 ·

A method for manufacturing an integrally formed bladed disk of a turbomachine, includes manufacturing a plurality of blades, the blades including a root and a profiled portion; and spark plasma sintering the blades with a metal powder, the blades being angularly distributed over a contour of an annular spark plasma sintering mold, the root of the blades being embedded into the metal powder, the profiled portion of the blades protruding from the metal powder radially outwardly.

Cost effective manufacturing method for GSAC incorporating a stamped preform

A process for manufacturing a preformed sheet having geometric surface features for a geometrically segmented abradable ceramic thermal barrier coating on a turbine engine component, the process comprising the steps of providing a preformed sheet material. The process includes forming a partially of geometric surface features in the sheet material. The process includes joining the sheet material to a substrate of the turbine engine component. The process includes disposing a thermally insulating topcoat over the geometric surface features and forming segmented portions that are separated by faults extending through the thermally insulating topcoat from the geometric surface features.

Gas turbine rotor component and method of manufacture

A turbine rotor disk and a method of making the turbine rotor disk using solid state bonding techniques are disclosed. The turbine rotor disk includes a radially inner portion comprising a wrought nickel alloy having a yield strength of at least 126 ksi at 1,000° F. The turbine rotor disk also includes a radially outer portion bonded to the radially inner portion, said radially outer portion comprising a cast nickel alloy configured as a single crystal or with a grain size of ASTM 2 or larger.

Rotating body, turbocharger, and rotating body manufacturing method
11530706 · 2022-12-20 · ·

Provided is a rotating body, including: a shaft; and a compressor impeller including: a main body having an insertion hole, which extends from one end to another end side and is configured to receive the shaft inserted therethrough; a boss portion formed at one end side of the main body; and a joint portion, which is formed on an inner peripheral surface of the insertion hole at the boss portion and is welded to the shaft.

Method for constructing a fixed-vane ring for a nozzle of a turbocharger turbine

A method for constructing a nozzle ring for a turbocharger turbine nozzle includes the steps of: providing a nozzle ring in the form of an annular flat disk, the nozzle ring having a first face and an opposite second face; forming a plurality of circumferentially spaced circular bores extending through the nozzle ring from the first face to the second face; providing a plurality of vanes, each vane having a circular vane shaft extending from one end of the vane; inserting the vane shafts respectively into the bores in the nozzle ring from said first face thereof and orienting each vane to achieve a desired setting angle for the vane; and rigidly affixing the vane shafts to the nozzle ring to fix the vanes at the desired setting angles.

Turbomachine component with surface repair

A component according to the disclosure may include a body having an aperture therein for receiving one of a turbomachine shaft or a lathe chuck, wherein in response to the body being coupled to the lathe chuck, the aperture is oriented substantially axially relative to an axis of rotation of the body with the lathe chuck; and a flange coupled to and in direct axial contact with the body, the flange including a surface that extends axially relative to the axis of rotation of the body, wherein the surface of the flange comprises a matingly engageable face configured to contact an axially aligned surface during operation of the component and having a sanding indentation thereon, wherein a surface roughness of the surface of the flange is less than a surface roughness of a remainder of the component.

Method of manufacturing a bladed stator element for a turbomachine and tool for carrying it out

Methods of manufacturing a bladed stator element for a turbomachine include mounting a tool on a circumferential zone of an annular shell prior to welding vanes in the circumferential zone, welding radially outer ends of the vanes to the annular shell, dismantling the tool after welding the vanes in the circumferential zone, and repeatedly mounting and dismounting the tool on different circumferential zones of the annular shell so as to fix the vanes all around the annular shell.

Attachment device
11491591 · 2022-11-08 · ·

An attachment device attaches a plurality of attachment target members to an attachment portion formed in a circumferential direction of a rotating main body portion. A first measurement unit measures a physical amount concerning a perimeter of the attachment portion. An attachment unit attaches, to the attachment portion, the plurality of attachment target members selected based on the physical amount concerning the perimeter measured by the first measurement unit. A second measurement unit measures a physical amount concerning a gap between the adjacent attachment target members to be attached by the attachment unit.