A method for producing a metal cutting tool component and a metal cutting tool component. The method includes the step of producing a front module having a main body and a front module interface at a rear end thereof, providing an intermediate element and building, using an additive manufacturing process, the main body on the build surface of the intermediate element. Further, a rear module including a coupling part at a rear end thereof and a rear module interface at a front end thereof is provided, and mounting the front module on the rear module by immovably connecting the front module and rear module interfaces, after the front module has been mounted on the rear module, machining at least one surface of the main body, and heat treating the intermediate element with the built main body, wherein at least the main body is hardened.

A method for producing a metal cutting tool component and a metal cutting tool component. The method includes the step of producing a front module having a main body and a front module interface at a rear end thereof, providing an intermediate element and building, using an additive manufacturing process, the main body on the build surface of the intermediate element. Further, a rear module including a coupling part at a rear end thereof and a rear module interface at a front end thereof is provided, and mounting the front module on the rear module by immovably connecting the front module and rear module interfaces, after the front module has been mounted on the rear module, machining at least one surface of the main body, and heat treating the intermediate element with the built main body, wherein at least the main body is hardened.

A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an α-Al.sub.2O.sub.3 layer containing a plurality of α-Al.sub.2O.sub.3 crystal grains. The α-Al.sub.2O.sub.3 layer includes: a first region made up of an edge ridgeline, a region A of a rake face, and a region B of a flank face; a second region which is a region of the rake face except for the region A and covered with the coating; and a third region which is a region of the flank face except for the region B. The α-Al.sub.2O.sub.3 layer satisfies a relation b−a>0.5, where a is an average value of a TC(006) in the first region in texture coefficient TC(hkl) and b is an average value of the TC(006) in the second region or the third region in texture coefficient TC(hkl).

A surface-coated cutting tool includes a base material and a coating formed on the base material. The coating includes an α-Al.sub.2O.sub.3 layer containing a plurality of α-Al.sub.2O.sub.3 crystal grains. The α-Al.sub.2O.sub.3 layer includes: a first region made up of an edge ridgeline, a region A of a rake face, and a region B of a flank face; a second region which is a region of the rake face except for the region A and covered with the coating; and a third region which is a region of the flank face except for the region B. The α-Al.sub.2O.sub.3 layer satisfies a relation b−a>0.5, where a is an average value of a TC(006) in the first region in texture coefficient TC(hkl) and b is an average value of the TC(006) in the second region or the third region in texture coefficient TC(hkl).

A cutting insert for a cutting tool includes a cutting edge of PCBN or PCD formed in a corner region in a transition between a side surface and a chamfer formed in an upper side of the cutting insert. A chip breaker is formed in the chamfer inside of the cutting edge, extending between a lower chamfer portion and an upper chamfer portion. The chip breaker includes a chip breaker bottom connected to the lower chamfer portion and a chip breaker wall extending from the upper chamfer portion to the chip breaker bottom. An upper transition is formed between the upper chamfer portion and the chip breaker wall. As seen in a top view, the upper transition follows a smoothly curved path including a convex middle portion. As seen in cross-section, perpendicular to the cutting edge, the chip breaker wall and the chip breaker bottom form a smooth concave profile.

A cutting insert comprises: a body; and a blade fixed to the body and made of a polycrystalline cubic boron nitride including 98.5% by volume or more of cubic boron nitride, the blade having a rake face and a flank face, the rake face and the flank face meeting each other and thus forming a ridge line which serves as a cutting edge, the rake face being provided with a land surface extending along the cutting edge, and a chip breaker disposed on a side opposite to the cutting edge with the land surface therebetween and also having a recess contiguous to the land surface.

A cutting insert for a cutting tool includes a cutting edge of PCBN or PCD formed in a corner region in a transition between a side surface and a chamfer formed in an upper side of the cutting insert. A chip breaker is formed in the chamfer inside of the cutting edge, extending between a lower chamfer portion and an upper chamfer portion. The chip breaker includes a chip breaker bottom connected to the lower chamfer portion and a chip breaker wall extending from the upper chamfer portion to the chip breaker bottom. An upper transition is formed between the upper chamfer portion and the chip breaker wall. As seen in a top view, the upper transition follows a smoothly curved path including a convex middle portion. As seen in cross-section, perpendicular to the cutting edge, the chip breaker wall and the chip breaker bottom form a smooth concave profile.

Induced material segregation methods of manufacturing a polycrystalline diamond compact (PDC) cutter result in formation of a polycrystalline diamond/tungsten carbide (WC) composite material having a smooth compositional gradient from maximum WC concentration at one face to maximum diamond concentration at another face. Because the compositional gradient is smooth, very little or no mismatch of coefficient of thermal expansion occurs, which improves a service lifetime of the PDC cutter.

Induced material segregation methods of manufacturing a polycrystalline diamond compact (PDC) cutter result in formation of a polycrystalline diamond/tungsten carbide (WC) composite material having a smooth compositional gradient from maximum WC concentration at one face to maximum diamond concentration at another face. Because the compositional gradient is smooth, very little or no mismatch of coefficient of thermal expansion occurs, which improves a service lifetime of the PDC cutter.

The present disclosure relates to a cutting insert. The cutting insert according to the exemplary embodiment of the present disclosure has a dot formed between a main cutting edge and a chip breaker, and the dot has a bridge formed between the main cutting edges. Therefore, a chip, which is produced during a cutting process, may come into contact with three points on a main cutting edge land portion, the bridge, and the dot. The chip may discharge heat generated from the cutting insert while the chip comes into contact with the three points.