An underactuated joining system for a moving assembly line includes a robot with actuated joints, an articulated compliance mechanism, and a controller. An end-effector of the mechanism is connected to linkages and to a joining tool, unactuated joints interconnect the linkages, and position sensors measure joint positions of the unactuated joints. In response to the joint positions, a controller regulates a position of the actuated joints to cause the compliance mechanism to compliantly follow the assembly line. This occurs while the tool remains engaged with a workpiece being transported along the assembly line. A method includes engaging the tool with the workpiece as the workpiece is transported by the assembly line, measuring joint positions of the unactuated joints using position sensors, and controlling a position of the active joints to cause the compliance mechanism to compliantly follow the workpiece along the assembly line.

Material logistics system for coordinating transfer of production material so that production material is available as needed at production stations of a manufacturing facility, in particular a series production facility. Thus, multiple sensors are provided for sensing a production material supply at production stations, as well as a central unit in signal-transmitting connection with the sensors and which, based on output signals transmitted from the sensors, determines logistics data relating to the production material for a particular production station. And also, using logistics data, generates control signals for the transfer of production material and provides them for further data processing units. Furthermore, the central unit uses logistics data to control a driverless transport vehicle, having a transport rack including a transport level, for transporting production material accommodated in containers, for a partially automatic container transfer between a transport rack and a storage rack of a production station.

A method for automatically producing LED lamp cap, including: leading a heat sink base out to an outlet of a first feeding device; leading a reflection bowl to an outlet of a lead-out rail of a second feeding device; feeding, by a third feeding device, a LED lamp bead to a clamping block; feeding a bottom cover into a feeding pipe of a fourth feeding device; feeding a lamb tube to a lamp tube feeding pipe; dispensing a glue in a mounting groove of the heat sink base; pushing the LED lamp wick into the mounting groove; feeding the reflection bowl to a mounting surface of the heat sink base; and allowing the bottom cover to abut against an end of the heat sink base and allowing a lead wire to be clamped in a notch of the heat sink base and an opening of the bottom cover.

Techniques for conveyor systems that integrate robotic smart carrier nests whose configurations are dynamically changed based on product geometry are provided. In one embodiment, a system can include a modular nest configured to hold product during assembly. The modular nest includes a first actuator comprising a first pair of gripping arms that open and close in a first direction based on a first signal. The modular nest also includes a second actuator comprising a second pair of gripping arms that open and close in a second direction based on a second signal. The first signal and the second signal are based on a geometry of the product. Further, the first direction and the second direction are different directions.

Described herein is a method for setting up and/or reconfiguring an industrial plant, in particular for the manufacture of motor vehicles or sub-assemblies thereof. The method includes providing a plurality of mobile processing stations, each mobile processing station comprising a palletisable platform and at least one interface unit provided on the palletisable platform and configured for the coupling of the mobile processing station with one or more further adjacent mobile processing stations; arranging mobile processing stations according to a pre-set layout; and coupling at least one interface unit of each mobile processing station with the at least one interface unit of one or more further mobile processing adjacent stations thereto. Each interface unit includes at least one of the following: an electrical and/or electronic coupling device; a fluidic coupling device; and a mechanical coupling device.

A conveying system for simultaneously transporting workpieces and workers having a plurality of vehicles, which each have a workpiece receptacle, an assembly platform for workers to move around on, and a separate drive, with which each vehicle can be driven independently of other vehicles of the conveying system. Furthermore, the conveying system includes a plurality of workstations, which are set up for carrying out different work steps. A control device is configured to control the vehicles such that they can pass individually through a different succession of workstations depending on the transported workpiece.

Methods and apparatuses for performing automated operations using a high-density robotic cell. An apparatus comprises a first plurality of robotic devices; a second plurality of robotic devices; and a control system. Each of the second plurality of robotic devices is coupled to a single function end effector. The control system controls the second plurality of robotic devices to concurrently perform tasks at a plurality of locations on an assembly, while the first plurality of robotic devices independently maintain a clamp-up at each of the plurality of locations.

A control system for controlling a plurality of manufacturing capsules in a manufacturing system for assembling a vehicle includes a processor and a nontransitory computer-readable medium comprising instructions that are executable by the processor. The instructions include generating vehicle assembly instructions based on the vehicular manufacturing process, one or more selected levels from among the plurality of levels, and one or more selected manufacturing cells disposed at the one or more selected levels, defining a nominal path based on the one or more selected manufacturing cells and the one or more selected levels, and controlling movement of the manufacturing capsules based on the nominal path.

A radiating structure assembly system includes a movable conveyor that supports fixtures. Work stations are spaced about the conveyor such that the fixtures are moved sequentially to position the fixtures at the plurality of work stations. A first work station includes a loading assembly for loading the radiating elements on the fixtures. A second work station includes a first automated vertical assembly machine for mounting a first printed circuit board to the radiating element. A third work station includes a second automated vertical assembly machine for mounting a second printed circuit board to the radiating element to create a dipole assembly. A holding device is movable with the conveyor aligns and supports the first and second printed circuit boards relative to the radiating element. A fourth work station includes an unloading assembly for removing the dipole assembly from the conveyor.

An aircraft manufacturing system for repetitively manufacturing aircraft comprises a first manufacturing zone configured to repetitively manufacture first aircraft subassemblies, a second manufacturing zone configured to repetitively manufacture second aircraft subassemblies, and a third manufacturing zone configured to receive the first aircraft subassemblies from the first manufacturing zone, to receive the second aircraft subassemblies from the second manufacturing zone, and to repetitively assemble the first aircraft subassemblies and the second aircraft subassemblies into the aircraft.