An underactuated joining system for a moving assembly line includes a robot with actuated joints, an articulated compliance mechanism, and a controller. An end-effector of the mechanism is connected to linkages and to a joining tool, unactuated joints interconnect the linkages, and position sensors measure joint positions of the unactuated joints. In response to the joint positions, a controller regulates a position of the actuated joints to cause the compliance mechanism to compliantly follow the assembly line. This occurs while the tool remains engaged with a workpiece being transported along the assembly line. A method includes engaging the tool with the workpiece as the workpiece is transported by the assembly line, measuring joint positions of the unactuated joints using position sensors, and controlling a position of the active joints to cause the compliance mechanism to compliantly follow the workpiece along the assembly line.

A method for automatically producing LED lamp cap, including: leading a heat sink base out to an outlet of a first feeding device; leading a reflection bowl to an outlet of a lead-out rail of a second feeding device; feeding, by a third feeding device, a LED lamp bead to a clamping block; feeding a bottom cover into a feeding pipe of a fourth feeding device; feeding a lamb tube to a lamp tube feeding pipe; dispensing a glue in a mounting groove of the heat sink base; pushing the LED lamp wick into the mounting groove; feeding the reflection bowl to a mounting surface of the heat sink base; and allowing the bottom cover to abut against an end of the heat sink base and allowing a lead wire to be clamped in a notch of the heat sink base and an opening of the bottom cover.

A method for an assemble system that assembles insulation plates and mounting bars to a stack, includes moving the stack pressed by a stack pressing device to an outside thereof; attaching, a insulation plate attaching device, the insulation plates to the stack; attaching, by a mounting bar attaching device, the mounting bars that is configured to fix the insulation plates to the stack; and assembling, by a bolt assembling device, bolts configured to fix the mounting bars to the stack.

A system and method for forming a foundation truss for a box spring or mattress foundation frame includes a first truss rail assembly station having a series of block feeders, a top rail hopper and a filler strip hopper that received stacks of truss components such as blocks, top rails and filler strips and feed such truss components into stacked registration. The stacked truss components are moved into engagement with a series of staplers that secure the filler strips, top rails and blocks together to form first truss rail portions, which are then fed to a second truss rail assembly station where a bottom rail is automatically applied thereto.

Provided is a method for assembling an automobile body including an orientation-maintaining step in which outer side panels (2) and a roof (3) are brought into contact with predetermined parts of an inner skeleton (1) so as to be held in predetermined orientations, and a joining step in which the outer side panels (2) and the roof (3) which have been brought into contact in the orientation-maintaining step are joined to the inner skeleton (1) in a state of enabling to maintain at least an orientation as the automobile body.

A production line includes at least one electronically controlled assembling station in which a chain conveyor device moves a plurality of part transporting pallets to be assembled in continuous movement along the production line. In one example, each assembling station includes an implement dedicated to the assembly station and freely movable in the assembly station along the transport direction of the pallets for use by an operator to execute manual assembling operations on the parts transported by each pallet. In one example, the production line assembling station further includes a plurality of automated drawers containing components for use in the manual assembly operations and a human machine interface accessible by the operator. In one example, the chain conveyor chain includes front and rear hook units to engage the pallet for movement along the production line. The rear hook unit moves from a pallet engaged position to an optical beam interception position when the pallet is confronted with an obstacle preventing movement of the pallet along with the chain. When the rear hook unit is positioned in the optical beam interception position, an electronic control system generates a command signal which stops the conveyor device.

A method for automatically producing LED lamp cap, including: leading a heat sink base out to an outlet of a first feeding device; leading a reflection bowl to an outlet of a lead-out rail of a second feeding device; feeding, by a third feeding device, a LED lamp bead to a clamping block; feeding a bottom cover into a feeding pipe of a fourth feeding device; feeding a lamb tube to a lamp tube feeding pipe; dispensing a glue in a mounting groove of the heat sink base; pushing the LED lamp wick into the mounting groove; feeding the reflection bowl to a mounting surface of the heat sink base; and allowing the bottom cover to abut against an end of the heat sink base and allowing a lead wire to be clamped in a notch of the heat sink base and an opening of the bottom cover.

A fastener delivery apparatus comprising a nose assembly configured to convey a fastener towards a workpiece, the nose assembly comprising a barrel and a fastener alignment device; wherein the barrel comprises a bore having a longitudinal axis and a distal end for engaging the workpiece; an actuator configured to urge the fastener through the bore; wherein the fastener alignment device comprises a plurality of resilient arms which extend towards the distal end of the barrel; wherein at least part of each of the plurality of resilient arms projects into the bore via apertures in the barrel; wherein the plurality of resilient arms are biased radially inwards to engage the fastener; and wherein the resilient arms are configured such that at a maximum deflection, the resilient arms do not pass beyond the periphery of the barrel.

A system and method for forming a foundation truss for a box spring or mattress foundation frame includes a first truss rail assembly station having a series of block feeders, a top rail hopper and a filler strip hopper that received stacks of truss components such as blocks, top rails and filler strips and feed such truss components into stacked registration. The stacked truss components are moved into engagement with a series of staplers that secure the filler strips, top rails and blocks together to form first truss rail portions, which are then fed to a second truss rail assembly station where a bottom rail is automatically applied thereto.

A method for performing operations on a target workpiece including taking an operating tool unit by an industrial robot, carrying the tool unit to the workpiece, releasing the tool unit at the workpiece, moving the robot away from the tool unit, performing one or more operations on the workpiece through the tool unit while the tool unit moves with the workpiece; and retrieving the tool unit from the workpiece after the tool unit has performed the one or more operations on the workpiece. A robotic assembly for performing a method including at least one industrial robot, at least one operating tool unit, and a quick tool changer for detachably coupling the tool unit with the industrial robot including a first tool changer part arranged in the industrial robot and a second tool changer part arranged in the operating tool unit.