A 3D printer successively fuses sheet material in a stack to form a three-dimensional object. The sheet material may provide a mesh separating islands of material that will be fused to produce the desired three-dimensional object. The mesh provides support for the island material during the fusing process and may be removed afterwards.

A rotor comprising a shaft having splines with flanks thereon; a lamination disposed on the shaft and configured to engage at least one flank less than all flanks of all of the splines. A method for making a rotor comprising configuring a lamination with an opening for a shaft having splines thereon, the lamination having a recess that provides a clearance fit over a flank of a spline; press fitting the shaft into the lamination while maintaining clearance over the flank.

The invention relates to a stator (8) for an electric rotating machine (2), which stator has a laminated stator core (16) having coil bars (20) and has at least one stator winding head board (24) having an insulating main body (28). In order to reduce the axial length of the stator (8), according to the invention, conducting tracks (26) are integrated into the insulating main body (28), wherein the at least one stator winding head board (24) lies on an end face (23) of the laminated stator core (16) and wherein the conducting tracks (26) are integrally bonded to the coil bars (20).

Systems and methods are provided for fabricating a preform for a fuselage section of an aircraft. The method includes advancing a series of arcuate mandrel sections in a process direction through an assembly line, laying up fiber reinforced material onto the arcuate mandrel sections via layup stations, uniting the series of arcuate mandrel sections into a combined mandrel; and splicing the fiber reinforced material laid-up onto the arcuate mandrel sections.

Systems are provided for fabricating a preform for a fuselage section of an aircraft. The system includes advancing a series of arcuate mandrel sections in a process direction through an assembly line, laying up fiber reinforced material onto the arcuate mandrel sections via layup stations, uniting the series of arcuate mandrel sections into a combined mandrel; and splicing the fiber reinforced material laid-up onto the arcuate mandrel sections.

A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a second foil sheet onto the first foil sheet, wherein the first foil sheet and the second foil sheet each comprise a structural layer, forming a layer stack comprising the first foil sheet and the second foil sheet, the layer stack comprising an object section and at least one support section configured to enclose the object section in the layer stack, and applying at least one of heat or pressure to opposite sides of the layer stack with a first plate and a second plate, wherein applying the at least one of heat or pressure increases he temperature of the layer stack to a temperature lower than the melting temperature of the structural layer, and the at least one of at or pressure bonds the first foil sheet to the second foil sheet in the layer stack, the first plate and the second plate are in contact with the at least one support section, and the at least one support section is configured to conduct the at least one of heat or pressure through the layer stack to the object section.

Provided are a component and an additive manufacturing method for fabricating a component. The additive manufacturing method for fabricating a component includes providing a first wire segment and a second wire segment, the first and second wire segments each having a cross-sectional stackable geometry; positioning the first wire segment into an alignment with the second wire segment to form a workpiece stack, the alignment aligning adjacent surfaces in a line of sight direction; and directing an energy beam toward the first wire segment and the second wire segment along the alignment to weld the first wire segment to the second wire segment to form a welded stack. The component includes a workpiece stack comprising a plurality of wire segments welded together along aligned adjacent surfaces.

A race for a mechanical clutch assembly may be formed from multiple race layers that assembled from pluralities of stamped arcuate segments. First and second race layers may have the same shape when their arcuate segments are assembled are assembled. The arcuate segments of the first race layer may be identical to each other, and the arcuate segments of the second race layer may be identical to each other, but the first layer arcuate segments are not identical to the second layer arcuate segments. Interlocking joints between the first layer arcuate segments are not aligned with interlocking joints between the second layer arcuate segments when the race layers are joined together and aligned for use in the mechanical clutch assembly.

Methods for reworking structures and reworked cellular core panels, reworked structures comprising the reworked cellular core panels, and guides and cutting apparatuses for reworking cellular acoustic panels and reworking cellular acoustic and non-acoustic panels are disclosed.

A part formed by additive manufacturing includes a plurality of layers including a first layer and a second layer, the first layer and the second layer being stacked along a stacking direction, and a work surface formed on an upper surface of the first layer and an upper surface of the second layer. The part also includes a first through-hole formed in the first layer, a second through-hole formed in the second layer, the second through-hole being at least partially aligned with the first through-hole, and a wall extending from the first through-hole to the work surface.