A process for cold working of the inner surface of a bore in a centrifugal compressor wheel along only a fractional portion of the bore length (i.e., along less than a full axial length of the bore), thereby creating a zone of compressive residual hoop stress in the metal surrounding the bore where the wheel needs the beneficial residual stress. The process purposefully avoids cold working of the bore at locations adjacent to high-stress areas and features of the wheel, where cold working in such locations could negatively impact the wheel's overall life.

A processing system employs a processing tool to process workpieces, for example cold working holes and/or installing expandable members into holes. Sensors sense various aspects of the processing. Information regarding performance of the process and/or materials may be stored, for example a hole-by-hole or a workpiece-by-workpiece basis, allowing validation of processing. Information also allows dynamic operation of the processing tool. Analysis of response relationships (e.g., pressure or force versus position or distance) may provide insights into the process and materials, and/or facilitate the real-time feedback including control, alerts, ordering replacement for consumable components.

A method of sizing a cavity in a part and a part made from such method. The method includes forming the part having the cavity, including forming a plurality of protrusions extending within the cavity from at least one internal surface of the cavity, the protrusions having distal ends bordering an unobstructed portion of the cavity, the unobstructed portion having an initial dimension at least partially defined by a position of the distal ends, pressing a deforming element against the distal ends of the protrusions to plastically deform the protrusions toward the at least one internal surface of the cavity and increase the initial dimension to a final dimension, and disengaging the deforming element from the distal ends.

A method for roughening a cylinder bore wall to be coated of a component, at least one groove, running around the central longitudinal axis, and at least one associated groove web, are generated such that the at least one groove web, in a radial direction directed toward the central longitudinal axis, forms first undercuts for a coating which is to be applied. Axial grooves running in the cylinder bore wall transversely to the at least one groove are generated such that the at least one groove web, in a peripheral direction about the central longitudinal axis, forms respective second undercuts for the coating which is to be applied. An adhesion of the coating which is to be applied, in the peripheral direction, is improved, so that stress cracks or detachments owing to a different thermal expansion of the component and of the coating which is to be applied are avoided.

A method for the autofrettage of a workpiece may involve arranging the workpiece between a first securing means and a second securing means, and applying high-pressure fluid to an internal volume of the workpiece that is formed between the first and second securing means. A die or ram may be driven into the internal volume through an inlet in the first securing means. Consequently, as a result of the ram being advanced, not only is a fluid pressure generated in the internal volume, but also the workpiece is mechanically autofrettaged by way of the ram. A device may be employed to perform such hydromechanical autofrettage of the workpiece.

An expansion tool comprises a tool body for manipulating the tool, a drive module for driving the rotation of a cylindrical needle cage in the bore, the cylindrical needle cage having an axis of revolution about which the needle cage is configured to start to rotate in the bore, the needle cage comprising needles configured to move radially away from the axis of revolution so as to work-harden the bore as the needle cage is rotationally driven by the drive module. The expansion tool also comprises a rod having a burnisher configured to move the needles of the needle cage radially as the burnisher passes through the needle cage as a result of the translational movement of the rod. The rotation of the needle cage allows the entire internal surface of the bore to be work-hardened.

A method may comprise providing an M-flange of a gas turbine engine, wherein the M-flange may comprise a bolt hole therethrough defined by a bolt hole circumference between an inner diameter and an outer diameter of the M-flange; heating a mandrel; inserting the heated mandrel into the bolt hole such that an outer edge of the heated mandrel contacts the bolt hole circumference; and plastically deforming the bolt hole circumference to strengthen the bolt hole circumference in response to the applying the heated mandrel, producing a plastically deformed bolt hole.

A processing system employs a processing tool to process workpieces, for example cold working holes and/or installing expandable members into holes. Sensors sense various aspects of the processing. Information regarding performance of the process and/or materials may be stored, for example a hole-by-hole or a workpiece-by-workpiece basis, allowing validation of processing. Information also allows dynamic operation of the processing tool. Analysis of response relationships (e.g., pressure or force versus position or distance) may provide insights into the process and materials, and/or facilitate the real-time feedback including control, alerts, ordering replacement for consumable components.

A processing system employs a processing tool to process workpieces, for example cold working holes and/or installing expandable members into holes. Sensors sense various aspects of the processing. Information regarding performance of the process and/or materials may be stored, for example a hole-by-hole or a workpiece-by-workpiece basis, allowing validation of processing. Information also allows dynamic operation of the processing tool. Analysis of response relationships (e.g., pressure or force versus position or distance) may provide insights into the process and materials, and/or facilitate the real-time feedback including control, alerts, ordering replacement for consumable components.

A method for redistributing an area of residual stress around a machined central aperture in an engine component. The method includes changing tensile stress to compressive stress at an area circumscribing the machined aperture. The method can be applied to, for example, a forged engine component such as a rotating disk or an impeller part for a gas turbine engine.