Patent classifications
B23Q11/1038
WET SAW HEATER
The present teachings include techniques for regulating the temperature of coolant used for a wet saw and the like. That is, a wet saw usually accommodates a coolant tank and/or tray, where coolant is pumped therefrom to the saw blade and/or an interface between the saw blade and a material to be cut (e.g., tile), e.g., to lubricate and cool the saw blade. However, when using a wet saw in colder environments, freezing can be a problem. While submersible “bucket heaters” and the like may be used, these heaters can be cumbersome, faulty, and dangerous. Therefore, the present teachings may include a reservoir with an integrated heating element that is built into the tank/tray itself (e.g., within its base), such that the heating element is physically isolated from the coolant contained therein. Such a heated reservoir may be retrofitted onto an existing saw and/or fabricated with the saw itself.
Cutting fluid amount adjusting device and system
A cutting fluid amount adjusting device acquires at least data indicating a machining state of a machine tool and data relating to cutting fluid supplied from a cutting fluid supplying device, creates data used in machine learning based on the acquired data, and executes, based on the created data, processing of the machine learning relating to the discharge amount of the cutting fluid from a cutting fluid nozzle in an environment in which machining of a workpiece by the machine tool is performed.
MACHINE TOOL
A machine tool in which a fluid discharge port (4) for discharging a fluid (F) supplied from a fluid supply unit is provided to a rake surface (3) of a blade tip section (2) provided at a distal end section of the cutting tool (1), which cuts the workpiece (W), and the fluid (F) is discharged from the fluid discharge port (4) toward a rake-surface (2)-facing surface of chips (D) from the workpiece (W) that slide in pressure contact with the rake surface (3), the fluid (F) discharged from the fluid discharge port (4) reducing the force with which the chips (D) that slide in pressure contact with the rake surface (3) make pressure contact with the rake surface (3), and reducing the amount of frictional heat generated by the chips (D) sliding in pressure contact with the rake surface (3).
METHOD FOR SUPPLYING CRYOGENIC FLUID TO A MACHINING MACHINE
A method for machining workpieces, having a cryogenic fluid intake in a machining zone, including locating a valve on the line connecting a fluid source to a machining tool in the machining zone, the valve self-regulates the degree of opening according to the pressure required downstream thereof, the valve is located inside a cold box for implementing the cryogenic fluid and provides a fixed and adjustable pressure, and a fixed adjustable flow, to the machining tool, irrespective of the tool that is used, and the number of orifices and the diameter of the fluid ejection orifices in the tool.
Smart coolant pump
A smart coolant pump for a robotic or computer-controlled machine. The smart pump uses a servo motor rather than a conventional industrial motor such as an induction motor. The smart pump has inherent torque and speed sensing, and a controller integrated with the computer-controlled machine controller. The motor torque/speed sensing and coolant pressure/flow sensing enable immediate detection of any anomalous conditions such as low coolant level or coolant port blockage. The smart pump can be configured to run at a certain speed and provide a specific coolant pressure and flow rate for each machining operation performed at the station, and to run at a very low speed between machining operations. This speed configurability saves energy and allows the pump and coolant to run at lower temperatures compared to conventional constant-speed coolant pumps.
Fluid delivery for machining processes
In some examples, a moveable member including multiple tools is moveable relative to a fixed member to position a selected tool for performing an operation. A first connector half may be included on the fixed member for connecting to one of a plurality of second connector halves included on the moveable member. Movement of the moveable member to position the selected tool for performing the operation moves a respective second connector half associated with the selected tool into connection with the first connector half. In addition, a respective nozzle assembly may be associated with each tool. The respective nozzle assembly may receive multiple fluids including at least one fluid received through the connection between the connector halves. The nozzle assembly includes an inner nozzle that outputs a gas and an annular outer nozzle that outputs a machining liquid to generate a mixture to direct toward a tool-workpiece interface.
INTERNAL COOLING SYSTEM FOR PRECISION TURNING AND CONTROL METHOD THEREOF
For an internal cooling system for precision turning and a control method thereof, internal cooling channels are machined in turning tool, and internal cooling sleeves are used to realize the communication between each hydraulic branch circuit and internal cooling channels of turning tool; a tool contact area calculation model is established to master the change rule of the contact state in whole-domain turning process of a curved surface component; the temperature and flow rate of a cooling medium at a liquid outlet of an air-cooled water cooler are set according to the material property and cutting conditions of the curved surface component; an electromagnetic control circuit is used to control the on-off of electromagnetic directional valves, so as to adjust the conduction sequence and action time of each hydraulic branch circuit, and further realize the localized, directional and accurate cooling of a curved surface component cutting tool.
FLUID DELIVERY FOR MACHINING PROCESSES
In some examples, a moveable member including multiple tools is moveable relative to a fixed member to position a selected tool for performing an operation. A first connector half may be included on the fixed member for connecting to one of a plurality of second connector halves included on the moveable member. Movement of the moveable member to position the selected tool for performing the operation moves a respective second connector half associated with the selected tool into connection with the first connector half. In addition, a respective nozzle assembly may be associated with each tool. The respective nozzle assembly may receive multiple fluids including at least one fluid received through the connection between the connector halves. The nozzle assembly includes an inner nozzle that outputs a gas and an annular outer nozzle that outputs a machining liquid to generate a mixture to direct toward a tool-workpiece interface.
Closed-loop fluid control to obtain efficient machining
A system includes a machine tool that includes a cutting tool, a fluid subsystem that provides fluid to the cutting tool, and at least one processor that executes instructions that cause the at least one processor to: obtain a signal indicative of a load on the cutting tool, establish a first value of at least one parameter of the fluid based on the signal, obtain a second value of the at least one parameter that is based on a simulation, determine a difference between the first value and the second value, and adjust a state of a device of the fluid subsystem based on the determined difference.
Adaptive R744 minimum quantity cooling lubrication system
This application presents a method and apparatus for cooling a through-ported cutting tool with a source of liquid CO.sub.2 with a compressed air line with a compressed air inlet and multiple CO.sub.2 injection capillary segments; the capillary segments interconnect to the same source of liquid CO.sub.2 and can have high pressure valves and throttles; the throttles have different sizes; a first capillary ends near the cutting tool; the second capillary ends near the compressed air inlet. Using a particular sequence of opening or closing the valves to the liquid CO.sub.2 to the capillaries, mixing with the compressed air provides and recycling the residual CO.sub.2, this invention provides for uniform and controlled cooling of the cutting tool within a certain temperature range.