The present invention provides certain additional improvements for such mechanical-type multi-axis machine tools. These improvements include: (1) permitting the spindles to be rotated about their respective axes relative to the member independently of one another, (2) providing a low-cost, and yet highly-effective, sensor apparatus for determining the angular position of the member relative to the frame without the use of an expensive encoder or the like, (3) mounting the rotatable member more precisely relative to the frame, and (4) providing a zero-backlash tool slide on the frame for imparting an action to a workpiece.

The present invention relates to a machining center, and more specifically to a horizontal multi-spindle machining center, in which 2-axis (Y- and Z-axis) or 3-axis (X-, Y- and Z-axis) transfer drive units are disposed in the machining center installed to machine workpieces, in which a ram equipped with spindles is moved in the up-down, front-back, and/or left-right directions of the workpieces, in which the spindles are configured to include a plurality of spindles, i.e., 2 to 8 spindles, so that a plurality of workpieces may be machined simultaneously, and in which tool change is simultaneously performed for tools fastened to the plurality of spindles and configured to machine workpieces by using an auto tool changer (ATC), so that tool change speed may be improved and thus manufacturing efficiency may be improved.

A tool carrier assembly for use at a machine tool, which includes at least one workpiece-carrying spindle for rotatably driving a workpiece received in the workpiece-carrying spindle. The tool carrier assembly includes a first slide being movable in a first direction, a tool carrier being supported on the first slide and configured to hold a plurality of tools, a tool drive unit including a tool drive for engaging with one of the plurality of tools held by the tool carrier to rotatably drive said tool, when the tool is arranged at a tool drive position with respect to the tool drive, and a drive mechanism for driving movement of the first slide together with the tool carrier in the first direction relative to the tool drive position, when the tool drive is disengaged with the tool, to relatively move another tool of the plurality of tools into the tool drive position.

Machine tool including a workpiece carrier assembly including a workpiece carrier for supporting a plurality of workpieces, the workpiece carrier assembly being supported on a workpiece carrier support for horizontal movement in a first direction parallel with a horizontal Z axis, a tool carrier configured for carrying a plurality of tools corresponding to the plurality of workpieces and for machining the workpieces, the tool carrier being supported on a tool carrier support for horizontal movement in a second direction parallel to a horizontal X axis, the X axis being perpendicular to the horizontal Z axis, where the tool carrier is displaceable on the tool carrier support in the second direction between an operative position in which the tools are arranged for the contacting the workpieces and an inoperative position in which the workpieces are not contactable by the tools, where the workpiece carrier is arranged to be rotatable around an axis parallel with the X axis, and where the workpiece carrier includes a workpiece support area for supporting the workpieces and arranged substantially in parallel with the X axis.

The tool holding device includes: a casing including a first surface, a second surface opposed to the first surface, and a first projection and a second projection projecting opposite to the first surface from the second surface; a first tool holding part disposed on the first surface at a position opposed to the first projection; a second tool holding part disposed on the first surface at a position opposed to the second projection; a driving-force input unit disposed at the end of the first projection and rotated by driving force being inputted; a first shaft extending in an axial direction perpendicular to the first surface and the second surface, the driving-force input unit and the first tool holding part being disposed at one end and the other end of the first shaft, respectively; a second shaft extending in the axial direction and having one end housed in the second projection, the second tool holding part being disposed at the other end of the second shaft; and a rotation transmitting unit rotating the second shaft in response to rotation of the first shaft.

A sawing and drilling combined machining device includes a frame, a clamping mechanism, a sawing mechanism and a drilling mechanism; the frame includes a first end for mounting the clamping mechanism, a second end for mounting the drilling mechanism, and a third end for mounting the sawing mechanism, the first end and the second end are two opposite ends of the frame in a horizontal direction, and the third end is at an upper end or a lower end of the frame between the first end and the second end.

Machine tool, comprising a workpiece carrier assembly (11) including a workpiece carrier (12), said workpiece carrier assembly (11) being supported on a workpiece carrier support (1) for horizontal movement in a first direction in parallel with a horizontal Z axis; a first tool carrier (21), supported on a tool carrier support (2) for horizontal movement in a second direction, said first tool carrier (21) being displaceable in said second direction between an operative position in which said first tool carrier (21) is facing said workpiece carrier assembly (11), and an inoperative position in which said first tool carrier (21) is not facing the workpiece carrier assembly (11). The invention also relates to a method of machining a connecting rod using the machine tool.

Machine tool, comprising at least two workpiece carrier assemblies (11), each including a workpiece carrier (12), said workpiece carrier assemblies (11) being supported on respective workpiece carrier support (1) for horizontal movement in a first direction in parallel with a horizontal Z axis; at least a first tool carrier (21), supported on a tool carrier support (2) for horizontal movement in a second direction, said first tool carrier (21) being displaceable in said second direction between at least one operative position (A) in which said first tool carrier (21) is facing one of said workpiece carrier assemblies (11), and at least one inoperative position in which said first tool carrier (21) is not facing any workpiece carrier assembly (11). The invention also relates to a method of machining a connecting rod using the machine tool.

A system for detecting a damaged tool of multi-axis head machining equipment includes multi-axis head machining equipment, and a damaged tool detecting device connected to the multi-axis head machining equipment to detect a damaged tool, the damaged tool detecting device being configured to measure a current and a current change amount of the multi-axis head machining equipment to monitor a machining load, and a derivative and machining energy of the machining load, so as to detect whether there is an abnormality in a plurality of tools mounted on a multi-axis head during machining.

The present invention provides certain additional improvements for such mechanical-type multi-axis machine tools. These improvements include: (1) permitting the spindles to be rotated about their respective axes relative to the member independently of one another, (2) providing a low-cost, and yet highly-effective, sensor apparatus for determining the angular position of the member relative to the frame without the use of an expensive encoder or the like, (3) mounting the rotatable member more precisely relative to the frame, and (4) providing a zero-backlash tool slide on the frame for imparting an action to a workpiece.