Methods of forming a cutting element include leaching a diamond table of the cutting element and subsequent to leaching the diamond table of the cutting element, forming a chamfer on the diamond table of the cutting element at an interface between a cutting surface of the diamond table and an outer side surface of the diamond table. Methods of forming earth-boring tools include forming a cutting element and securing the cutting element to a body of the earth-boring tool. Forming the cutting element includes including leaching a diamond table of the cutting element and subsequent to leaching the diamond table of the cutting element, forming a chamfer on the diamond table of the cutting element at an interface between a cutting surface of the diamond table and an outer side surface of the diamond table.

Methods of forming a cutting element include leaching a diamond table of the cutting element and subsequent to leaching the diamond table of the cutting element, forming a chamfer on the diamond table of the cutting element at an interface between a cutting surface of the diamond table and an outer side surface of the diamond table. Methods of forming earth-boring tools include forming a cutting element and securing the cutting element to a body of the earth-boring tool. Forming the cutting element includes including leaching a diamond table of the cutting element and subsequent to leaching the diamond table of the cutting element, forming a chamfer on the diamond table of the cutting element at an interface between a cutting surface of the diamond table and an outer side surface of the diamond table.

The present disclosure provides a grinding cup for detachable connection to the output drive shaft of a grinding machine for grinding buttons on drill bits or cutters. The grinding cup has top and bottom surfaces and consists of a lower grinding section and an upper body section co-axial with the grinding section to form a grinding cup with a centrally disposed recess formed in the bottom surface of the grinding section having the desired profile for the button to be ground. The improvement of the present invention is characterized by the upper body section having a centrally disposed upright drive section sized and shaped to fit within a co-axial recess in a free end of the output drive shaft. The upright drive section has a first support section extending from a top surface of the upper body section and a co-axial drive section on the upright drive section extending from a top surface of the first support section to a free end of the upper drive section. The co-axial drive section has a lower cam portion with an elliptical cross section, shaped and sized to fit within a corresponding pair of lobed grooves in a sidewall of the co-axial recess in the output drive shaft and an upper portion, co-axial with the lower cam portion having a circular cross-section slightly less than the diameter of an upper portion of the co-axial recess in the output drive shaft. Retaining means for detachably connecting the grinding cup to the output drive shaft of the grinding machine are provided on the upright drive section, preferably on or in association with the first support section.

The present disclosure provides a grinding cup for detachable connection to the output drive shaft of a grinding machine for grinding buttons on drill bits or cutters. The grinding cup has top and bottom surfaces and consists of a lower grinding section and an upper body section co-axial with the grinding section to form a grinding cup with a centrally disposed recess formed in the bottom surface of the grinding section having the desired profile for the button to be ground. The improvement of the present invention is characterized by the upper body section having a centrally disposed upright drive section sized and shaped to fit within a co-axial recess in a free end of the output drive shaft. The upright drive section has a first support section extending from a top surface of the upper body section and a co-axial drive section on the upright drive section extending from a top surface of the first support section to a free end of the upper drive section. The co-axial drive section has a lower cam portion with an elliptical cross section, shaped and sized to fit within a corresponding pair of lobed grooves in a sidewall of the co-axial recess in the output drive shaft and an upper portion, co-axial with the lower cam portion having a circular cross-section slightly less than the diameter of an upper portion of the co-axial recess in the output drive shaft. Retaining means for detachably connecting the grinding cup to the output drive shaft of the grinding machine are provided on the upright drive section, preferably on or in association with the first support section.

A grinding cup for detachable connection to the output drive shaft of a grinding machine for grinding buttons on drill bits or cutters, said grinding cup having top and bottom surfaces and consisting of a lower grinding section and an upper body section with a centrally disposed recess formed in the bottom surface of the grinding section; said body section having a centrally disposed upright drive section formed on the top surface of the grinding cup, said drive section shaped and sized to both driveably engage within a corresponding recess at end of the output drive shaft and provide axial and radial support and retaining means for detachably connecting the grinding cup to the output drive shaft wherein said drive section has a non-circular cross section and is tapered from the top surface of the grinding cup to the free end of the drive section.

A grinding cup for detachable connection to the output drive shaft of a grinding machine for grinding buttons on drill bits or cutters, said grinding cup having top and bottom surfaces and consisting of a lower grinding section and an upper body section with a centrally disposed recess formed in the bottom surface of the grinding section; said body section having a centrally disposed upright drive section formed on the top surface of the grinding cup, said drive section shaped and sized to both driveably engage within a corresponding recess at end of the output drive shaft and provide axial and radial support and retaining means for detachably connecting the grinding cup to the output drive shaft wherein said drive section has a non-circular cross section and is tapered from the top surface of the grinding cup to the free end of the drive section.

The present disclosure provides a Grinding apparatus for grinding working tips of hard metal inserts of rock drill bits, comprising: a grinding machine, means for holding a rock drill bit to be ground and a support system, the support system, the grinding machine equipped with a spindle assembly having an output drive shaft having a longitudinal axis, one of a plurality of grinding tools of different sizes and profiles detachably connected to the output drive shaft for grinding different sizes and profiles of working tips; and having a control system having a programmable operator control panel capable of directly or indirectly monitoring and adjusting one or more operational parameters, a programmable control card provided having a circuit board containing a central processor, an RFID reader provided within operator control panel together with a touch screen display wherein when the free end of a grinding cup equipped with an RFID tag in accordance with present invention is inserted into the RFID reader a proximity sensor detects the RFID tag and scans the data on the tag wherein the data includes a specific ID identifier for the particular grinding cup and the number of grinding cycles over which it has been used to date.

The present disclosure provides a Grinding apparatus for grinding working tips of hard metal inserts of rock drill bits, comprising: a grinding machine, means for holding a rock drill bit to be ground and a support system, the support system, the grinding machine equipped with a spindle assembly having an output drive shaft having a longitudinal axis, one of a plurality of grinding tools of different sizes and profiles detachably connected to the output drive shaft for grinding different sizes and profiles of working tips; and having a control system having a programmable operator control panel capable of directly or indirectly monitoring and adjusting one or more operational parameters, a programmable control card provided having a circuit board containing a central processor, an RFID reader provided within operator control panel together with a touch screen display wherein when the free end of a grinding cup equipped with an RFID tag in accordance with present invention is inserted into the RFID reader a proximity sensor detects the RFID tag and scans the data on the tag wherein the data includes a specific ID identifier for the particular grinding cup and the number of grinding cycles over which it has been used to date.

A method of polishing a polycrystalline diamond compact (PDC) portion of a cutting element of an earth-boring tool, the cutting element comprising a PDC portion and a carbide portion. The method may comprise securing the cutting element in a receptacle, which receptacle may seal off the carbide portion of the cutting element from a working fluid comprising a carrier fluid and abrasive particles, enclosing the cutting element in a pressurized chamber, filling the pressurized chamber with the working fluid, directing a pressurized flow of the working fluid from at least one inlet toward at least one surface of the PDC portion of the cutting element and out at least one outlet, and providing relative motion between the receptacle and the at least one inlet with a motion mechanism. A polishing tool for polishing the PDC portion of at least one cutting element of an earth-boring tool.

A method of polishing a polycrystalline diamond compact (PDC) portion of a cutting element of an earth-boring tool, the cutting element comprising a PDC portion and a carbide portion. The method may comprise securing the cutting element in a receptacle, which receptacle may seal off the carbide portion of the cutting element from a working fluid comprising a carrier fluid and abrasive particles, enclosing the cutting element in a pressurized chamber, filling the pressurized chamber with the working fluid, directing a pressurized flow of the working fluid from at least one inlet toward at least one surface of the PDC portion of the cutting element and out at least one outlet, and providing relative motion between the receptacle and the at least one inlet with a motion mechanism. A polishing tool for polishing the PDC portion of at least one cutting element of an earth-boring tool.