An apparatus, system, and method using an elastic biasing element in combination with an encoder arrangement for precise control of force or torque applied to a moving object, is applied for controlling a feed force applied to an abrasive element of a bore finishing tool, to respond to changes in the feed force such as can arise from contact with a workpiece bore surface and variations therein, such as tapers, hourglass shapes, barrel shapes, and the like. The elastic biasing element can include a single or multiple springs in one or more sets, and the feed force can be selected to have a constant value or vary as a function of time, position, or other variables or conditions.

The present invention relates to a honing tool and a method for honing the inner surface of an opening in a workpiece with a honing tool according to the invention.

An apparatus, system, and method using an elastic biasing element in combination with an encoder arrangement for precise control of force or torque applied to a moving object, is applied for controlling a feed force applied to an abrasive element of a bore finishing tool, to respond to changes in the feed force such as can arise from contact with a workpiece bore surface and variations therein, such as tapers, hourglass shapes, barrel shapes, and the like. The elastic biasing element can include a single or multiple springs in one or more sets, and the feed force can be selected to have a constant value or vary as a function of time, position, or other variables or conditions.

An electromechanical rotary pipe mill or hone including a body, a motor with a mill or hone disposed thereon in radially adjustable position with respect to the body, a clamping device extendable from the body and configured for anchoring the tool in a tubular, and a portion of the body that is rotatable about an axis of the electromechanical pipe mill or hone. A method for removing material in a tubular including running on electric wireline an electromechanical rotary pipe mill or hone as in any prior embodiment to a target location in a tubular, registering the mill or hone with a feature identified for removal of material, deploying the clamping device, rotating the mill or hone on its own axis, rotating a portion of the body about its own axis, and radially displacing the mill or hone to remove material.

In the case of a honing method for machining the internal face (214) of a bore (210) in a workpiece (200) with the aid of at least one honing operation, during a honing operation a flaring-capable honing tool (150) that is coupled to a spindle is moved back and forth within the bore for generating a reciprocating movement in the axial direction of the bore, and are simultaneously rotated for generating a rotating movement that superimposes the reciprocating movement. A bore shape having an axial contour profile which is rotationally symmetrical in terms of a bore axis (212) and deviates from the circular cylindrical shape is generated herein. For generating an axially variable material removal in at least one stroke modification phase a stroke length and/or a stroke orientation of the reciprocating movement is modified. A honing tool (150) which has an annular cutting group (155) having a plurality of radially actuatable cutting material members (156) that are distributed about the circumference of the tool body (152) is used herein. The honing method is distinguished in that during the stroke modification phase a measurement of the actual diameter of the bore (210) is carried out for determining a diameter measurement signal which represents the actual diameter of the bore in a measurement plane, and the stroke length and/or the stroke orientation of the reciprocating movement is controlled as a function of the diameter measurement signal. Also described is a machine tool that is suitable for carrying out the honing method. The honing method is particularly suitable for honing cylinder running faces in the production of cylinder blocks or cylinder liners for reciprocating piston engines.

The present invention relates to a honing tool having a tool body in lightweight construction, and at least two radially feedable hone strips, the hone strips being radially feedable via a rack-and-pinion gear, the rack-and-pinion gear comprising a central toothed shaft adapted and arranged to interact with racks associated to the respective hone strips to feed the hone strips, wherein the honing tool comprises a pneumatic measuring device for in-process diameter measurement of a diameter of an opening to be machined in a workpiece.

A honing tool has a tool body and shells disposed on the tool body. Honing stone sets each provided with two or more honing stones are provided. The shells each support one of the honing stone sets. Guide bars of the honing tool are placed against the bore and a portion of the bore is conically honed with decreasing stroke of the honing tool, wherein a lower reversing point of the honing tool remains substantially unchanged. Honing is terminated as soon as an upper reversing point has reached a predetermined terminal value. Alternatively, a portion of the bore is conically honed with a constant stroke of the honing tool, wherein reversing points of the stroke of the honing tool remain substantially unchanged and a feeding force pressing the honing stones against the bore is controlled as a function of a position of the honing tool in the bore.

A method is proposed for honing conical bores.

A method for honing a rotationally symmetric, non-cylindrical bore includes the steps of limiting the stroke of a honing tool between upper and lower reversal points, continoulsy detecting the actual diameter of the bore at all points along its length between the upper and lower reversal points, continuously comparing the actual diameter of the bore to a specified target diameters for at least one of the upper or lower reversal points, continuously limiting the stroke to regions of the bore in which the actual diameter is smaller than the target diameter, continuously limiting the stroke to regions of the bore in which the actual diameter is smaller than the target diameter, and reducing the stroke of the honing tool step-by-step based on the detected actual values of the diameter of the bore, so that it only the regions of the bore that are machined in which the actual diameter of the bore is smaller than the target diameter corresponding to the detected actual values of the diameter.

An electromechanical rotary pipe mill or hone including a body, a motor with a mill or hone disposed thereon in radially adjustable position with respect to the body, a clamping device extendable from the body and configured for anchoring the tool in a tubular, and a portion of the body that is rotatable about an axis of the electromechanical pipe mill or hone. A method for removing material in a tubular including running on electric wireline an electromechanical rotary pipe mill or hone as in any prior embodiment to a target location in a tubular, registering the mill or hone with a feature identified for removal of material, deploying the clamping device, rotating the mill or hone on its own axis, rotating a portion of the body about its own axis, and radially displacing the mill or hone to remove material.