A method for smoothing surface roughness within an internal passageway is disclosed. In various embodiments, the method comprises developing a first sphere progression through a length of the internal passageway, each sphere within the first sphere progression having a first sphere diameter greater than or equal to a diameter of the internal passageway; and developing a second sphere progression through the length of the internal passageway, each sphere within the second sphere progression having a second sphere diameter greater than the first sphere diameter, whereby the inner surface of the internal passageway is smoothed, first by the first sphere progression and then by the second sphere progression.

A combined skiver and a smooth rolling tool with a skiver head and behind this a smooth rolling head, wherein between the skiver head and the rolling head an exclusive torque transmitting coupling is located which restricts the allowable axis shaft offset and/or the angular position of the axes of the rolling head and skiver head, to which the rolling head is connected, characterized in that the skiver head (2) is guided through a workpiece bore via a hydrostatic guideway.

The burnishing part includes: a mandrel; burnishing rollers; a frame; an adjustment member that presses the frame axially from one end thereof to adjust the axial position of the frame with respect to the mandrel; and an elastic member that is arranged axially on the other side of the frame to support the frame. The reaming part includes: a base part that is detachably attached to the mandrel; and machining blades that are formed integrally with the base part. This results in providing a combined machining tool that is capable of machining an inner peripheral surface of a workpiece having a smaller diameter, and a machining method using the same.

Provided is a roller burnishing tool device including a shank; a housing connected to the shank, a connected position of the housing relative to the shank being adjustable; a roller support member supported to be capable of rotating relative to the housing and attached to follow a movement of the housing in a case of adjusting the connected position; tapered rollers supported by the roller support member; a mandrel having a tapered portion matched with the tapered rollers and movable relative to the roller support member; and a tool diameter following mechanism connecting the shank and the mandrel, having a lead groove formed spirally in a front portion of the shank, a pin member capable of moving along the lead groove, a pin member insertion hole formed in the mandrel to insert the pin member therein, and a biasing unit biasing the mandrel forward.

Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.

The invention relates to a roller burnishing tool 10 with a base body 12 extending along a longitudinal center axis 11, at least one roller holder 14 arranged radially adjustably on the base body 12, which holds a roller 15 rotatably, and an adjusting device 16 arranged in the base body 12 for adjusting the roller holder 14 cooperates in the radial direction with the roller holder 14. According to the invention, the roller holder 14 has a holder arm 18b holding the roller 15, which can be pivoted out in a radial direction by the adjusting device 16 relative to the base body 12 in a radial direction.

The spherical cutting tool and method of using the same are centered in the novel integration of a sphere cutter, with a roller burnisher tool, which may be adjustable, and may further be contained in a system comprising several additional components such as an indexer and a lathe, mill, or custom machine. The tool of the invention may further comprise a drill, end mill, reamer, or other similar cutting tool on one end, with the sphere cutter and roller burnisher. The method of the invention is comprised of steps for using the tool and system of the invention in a novel way, including steps for manipulating and actuating the novel spherical cutting tool to engage the inner or outer surface(s) of a workpiece, using multiple cutting operations on a fixed or movable indexer, or machining using the tool, system, and methods of the invention. The system of the invention utilizes at least two machine drive units, such as a lathes or other rotary machines, in conjunctions with an indexer, to be configured as a system for pre-drilling, drilling, reaming, and cutting. The system may be configured as a system for spherical cutting and hole finishing using the tool of the invention.

The invention relates to a method for work-hardening a crankshaft (4) comprising connecting rod journals (5), main bearing journals (6) and crank webs (7), the connecting rod journals (5) and the main bearing journals (6) being provided with oil holes (31). According to the invention, at least one end (30) of one of the oil holes (31) and/or at least one cylindrical portion (38) of the oil holes (31) is/are work-hardened.

A method for smoothing surface roughness within an internal passageway is disclosed. In various embodiments, the method comprises developing a first sphere progression through a length of the internal passageway, each sphere within the first sphere progression having a first sphere diameter greater than or equal to a diameter of the internal passageway; and developing a second sphere progression through the length of the internal passageway, each sphere within the second sphere progression having a second sphere diameter greater than the first sphere diameter, whereby the inner surface of the internal passageway is smoothed, first by the first sphere progression and then by the second sphere progression.

The invention relates to a roller burnishing tool (1) for treating a workpiece surface, comprising a base body (12) having at least one roller holder (2) which is arranged in a radially adjustable manner, wherein a burnishing roller (3) is arranged on each roller holder (2) in a rotationally movable manner, and wherein at least one burnishing roller (3) has an external surface with a rough working section (4) having a predetermined roughness depth.