Patent classifications
B24B39/04
Method and device for post-processing a crankshaft
The invention relates to a method for post-processing a crankshaft (4), in particular in order to correct concentricity errors and/or for a length correction. Sectors (S1,S2,S3,S4,S5,S6) of the crankshaft (4) which produce and/or characterize concentricity errors are detected and/or a length deviation (ΔL1 ΔL2, ΔL3) from a target length (L1,L2, L3) is determined for at least one section of the crankshaft (4). An impact force (Fs) is then introduced into at least one defined transition radius (8) between connecting rod bearing journals (5) and crank webs (7) and/or between main bearing journals (6) and the crank webs (7) of the crankshaft (4) by means of at least one impact tool (16) in order to correct the concentricity errors and/or the length deviation (ΔL1 ΔL2, ΔL3).
Method and device for post-processing a crankshaft
The invention relates to a method for post-processing a crankshaft (4), in particular in order to correct concentricity errors and/or for a length correction. Sectors (S1,S2,S3,S4,S5,S6) of the crankshaft (4) which produce and/or characterize concentricity errors are detected and/or a length deviation (ΔL1 ΔL2, ΔL3) from a target length (L1,L2, L3) is determined for at least one section of the crankshaft (4). An impact force (Fs) is then introduced into at least one defined transition radius (8) between connecting rod bearing journals (5) and crank webs (7) and/or between main bearing journals (6) and the crank webs (7) of the crankshaft (4) by means of at least one impact tool (16) in order to correct the concentricity errors and/or the length deviation (ΔL1 ΔL2, ΔL3).
MACHINE LEARNING DEVICE, MACHINED STATE PREDICTION DEVICE, AND CONTROL DEVICE
A machine learning device is provided with: an input data obtaining unit that, in burnishing process in which a processing surface of an arbitrary workpiece is surface-treated with an arbitrary tool, obtains as input data processing information including information of the workpiece prior to the burnishing process and information of a processing condition; a label obtaining unit that obtains label data indicating processed state information including a processed state of the workpiece after the burnishing process and surface roughness of the workpiece when the processed state is normal; and a learning unit that carries out supervised learning using the input data and the label data thus obtained to generate a learned model to which processing information of an upcoming burnishing process is input and which outputs processed state information for the burnishing process.
Method and device for structurally conditioning a roll
The object of providing a method for conditioning a working roll with which the material properties of a working roll can be set in a process-reliable and uniform manner is achieved by a method in which a roll and at least one pressure tool are rotated relative to each other, in which pressure is applied locally to the roll by means of the at least one pressure tool, comprising at least one pressure element, via the at least one pressure element, and in which a deep rolling process is carried out.
ROLLING UNIT FOR DEEP-ROLLING THE RUNNING SURFACES OF RAIL VEHICLES
The invention concerns a rolling unit for machining the wheel running surfaces of wheelsets for rail vehicles, with the rolling unit featuring at least one work roller by means of which the wheel running surface to be machined is subjected to a deep rolling process following manufacture of the wheelset in new condition or, at a later date, after reprofiling to increase the service life of the wheel running surfaces. The task is solved to create a relevant rolling unit by means of which the wheel running surfaces can be deep-rolled in the forward feed process using work rollers. This task is solved by the rolling unit featuring a base body on which a support arm is located in a vertical position to the base area, on which a receptacle is supported that is unilaterally fixed in position via a thread in the support arm and on which an angular contact ball bearing is located; this supports at least one work roller featuring at least two different rolling radii.
ROLLING UNIT FOR DEEP-ROLLING THE RUNNING SURFACES OF RAIL VEHICLES
The invention concerns a rolling unit for machining the wheel running surfaces of wheelsets for rail vehicles, with the rolling unit featuring at least one work roller by means of which the wheel running surface to be machined is subjected to a deep rolling process following manufacture of the wheelset in new condition or, at a later date, after reprofiling to increase the service life of the wheel running surfaces. The task is solved to create a relevant rolling unit by means of which the wheel running surfaces can be deep-rolled in the forward feed process using work rollers. This task is solved by the rolling unit featuring a base body on which a support arm is located in a vertical position to the base area, on which a receptacle is supported that is unilaterally fixed in position via a thread in the support arm and on which an angular contact ball bearing is located; this supports at least one work roller featuring at least two different rolling radii.
Screw thread roller burnishing apparatus
Internal and external screw thread burnishing assemblies are provided. In the internal screw thread burnishing assembly, diametrically opposed removable cartridges carrying burnishing wheels are received in cavities of a support structure axially movable into the space circumscribed by the internal screw thread. Fluid pressure is utilized to forcibly translate the cartridges radially outwardly to place their burnishing wheels into burnishing engagement with the internal screw thread, with a spring structure resiliently biasing the cartridges toward retracted orientations thereof within the support structure. In the external screw thread burnishing assembly, burnishing wheels are carried on the outer ends of pivotally supported arms which may be pivoted by fluid pressure to drive the burnishing wheels into burnishing engagement with diametrically opposite portions of the external screw thread, with a spring structure resiliently biasing the arms pivotally away from one another.
OPEN CONTAINMENT FRAME FOR TARGETED COMPRESSION TREATMENT OF ROTATING SHAFT PRODUCTS
An embodiment includes a suspended supporting device for targeted compression treatment of rotating shaft products, including: a containment frame including: a main portion; and an articulating arm including an attachment for at least one targeted compression cartridge, the at least one targeted compression cartridge including at least one angled compression element; a support element attached to the main portion and providing internal stabilization to the supporting device; a mechanism providing motion to the articulating arm with respect to the main portion; and an attachment mechanism for suspending the supporting device via attachment to an external element. Other aspects are described and claimed.
HARD-ROLLING ROLLER HEAD FOR THE DEEP ROLLING OF THE CRANKPINS OF A SPLIT-PIN CRANKSHAFT
The invention discloses a hard-rolling roller head with two separate housings for deep rolling the outside radii of adjoining crankpins of a split-pin crankshaft. The hard-rolling roller head provides an effective support of the two housings against one another, when machining split-pin crankshafts, and simultaneously prevents the upper areas of these housings from drifting apart.
HARD-ROLLING ROLLER HEAD FOR THE DEEP ROLLING OF THE CRANKPINS OF A SPLIT-PIN CRANKSHAFT
The invention discloses a hard-rolling roller head with two separate housings for deep rolling the outside radii of adjoining crankpins of a split-pin crankshaft. The hard-rolling roller head provides an effective support of the two housings against one another, when machining split-pin crankshafts, and simultaneously prevents the upper areas of these housings from drifting apart.