B24D3/008

LOOSE ABRASIVE BODIES AND METHOD OF ABRADING A WORKPIECE USING THE SAME
20230085096 · 2023-03-16 ·

A method of abrading a surface of a workpiece comprises agitating a vessel containing loose abrasive bodies and the workpiece. At least most of the loose abrasive bodies have a maximum dimension of 0.25 to 3 centimeters. On a respective basis, each loose abrasive body comprises abrasive particles secured to an organic substrate by a binder material. The vessel is agitated with sufficient energy such that at least some of the loose abrasive bodies contact and abrade at least a portion of the surface of the workpiece. A plurality of chopped loose abrasive bodies, wherein, on a respective basis, the chopped loose abrasive bodies each comprise abrasive particles secured to a substrate and have a maximum dimension of 0.25 to 1.5 centimeters is also disclosed.

Device for smoothing window tinting and graphics application tools
11673233 · 2023-06-13 · ·

A device for smoothing a working edge of a squeegee tool that is used for application of film substrates to glass surfaces; the device having a main body including a base and opposing first and second panels extending away from the base and diverging away from one another to define an open mouth, and a fabric sheet secured to the main body at opposite end portions, and the fabric sheet including a central portion received within the open mouth and formed in a V-shape transverse configuration, wherein the working edge of the tool is moved longitudinally between the opposing panels and in frictional engagement with a top surface of the fabric sheet at a bottom of the V-shape to effectively remove bumps, nicks and scratches on the working edge of the tool.

Shaped abrasive particles and method of making

A method of making shaped abrasive particles including forming an abrasive flake comprising a plurality of precursor shaped abrasive particles and a frangible support joining the precursor shaped abrasive particles together; transporting the abrasive flake through a rotary kiln to sinter the abrasive flake; and breaking the sintered abrasive flake into individual shaped abrasive particles. The method is useful to make small shaped abrasive particles having insufficient mass to be efficiently individually sintered in a rotary kiln without joining two or more of the shaped abrasive particles together.

MULTI-CHAMFER CUTTING ELEMENTS HAVING A SHAPED CUTTING FACE AND EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS

A cutting element for an earth-boring tool includes a substrate and volume of superabrasive material positioned on the substrate. The volume of superabrasive material includes a cutting face having at least one recess extending into the volume of superabrasive material and/or at least one protrusion extending outward from the volume of superabrasive material. The volume of superabrasive material includes a first chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the first chamfer surface is located proximate a cutting edge of the volume of superabrasive material. A radial width of the first chamfer surface is between about 0.002 inch and about 0.045 inch. The volume of superabrasive material also includes a second chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the second chamfer surface is located adjacent the radially innermost edge of the first chamfer surface.

Polycrystalline diamond bodies incorporating fractionated distribution of diamond particles of different morphologies

Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 μm) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 μm). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.

Dense packing particle size distribution for PDC cutters
11279002 · 2022-03-22 · ·

A superabrasive compact and a method of making the superabrasive compact are disclosed. A method of making a superabrasive compact comprises steps of providing a plurality of superabrasive particles having a particle size distribution with a first ratio (d50)/(d50 principle particles) ranging from about 0.86 to about 0.92; providing a support to the plurality of superabrasive particles; and subjecting the support and the plurality of superabrasive particles to conditions of an elevated temperature and pressure suitable for producing the polycrystalline superabrasive compact.

Three dimensional printing of cermet or cemented carbide

The present invention relates to a powder mixture for three-dimensional (3D) printing of a cermet or a cemented carbide body. The powder mixture includes 65-85 wt % of porous cemented carbide or cermet particles of a median particle size (D50) of 10-35 μm, and 15-35 wt % of a dense cemented carbide or cermet particles of a median particle size (D50) of 3-10 μm. The present invention also relates to a method of making a cermet or cemented carbide body, the method including the steps of forming the powder mixture, 3D printing a body using the powder mixture and a printing binder and thereby forming a 3D printed cermet or cemented carbide green body and sintering the green body and to form a cermet or cemented carbide body.

Three dimensional printing of cermet or cemented carbide
11085106 · 2021-08-10 · ·

The present invention relates to a powder for three-dimensional printing of a cermet or a cemented carbide body. The powder has 30-70 vol % of the particles that are <10 μm in diameter. The present invention also relates to a method of making a cermet or cemented carbide body. The method includes the steps of forming the powder, 3D printing a body using the powder together with a printing binder to form a 3D printed cermet or cemented carbide green body and subsequently sintering the green body to form a cermet or cemented carbide body.

DEVICE FOR SMOOTHING WINDOW TINTING AND GRAPHICS APPLICATION TOOLS
20200398403 · 2020-12-24 ·

A device for smoothing a working edge of a squeegee tool that is used for application of film substrates to glass surfaces; the device having a main body including a base and opposing first and second panels extending away from the base and diverging away from one another to define an open mouth, and a fabric sheet secured to the main body at opposite end portions, and the fabric sheet including a central portion received within the open mouth and formed in a V-shape transverse configuration, wherein the working edge of the tool is moved longitudinally between the opposing panels and in frictional engagement with a top surface of the fabric sheet at a bottom of the V-shape to effectively remove bumps, nicks and scratches on the working edge of the tool.

POLYCRYSTALLINE DIAMOND BODIES INCORPORATING FRACTIONATED DISTRIBUTION OF DIAMOND PARTICLES OF DIFFERENT MORPHOLOGIES

Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 m) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 m). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.