A composite abrasive article comprises an open mesh backing member having first and second major surfaces and coated abrasive members secured to the first major surface. Independently, each coated abrasive member respectively comprises an abrasive layer comprising abrasive particles secured to a coated abrasive backing by at least one binder material. A method of making a composite abrasive article is also disclosed.

The disclosed technology includes a cutting tool comprising segments arranged around a periphery of a cutting tool. Each segment, of the plurality of segments comprising a first portion comprising a first material having a first hardness, a second portion comprising a second material having a second hardness, the second hardness being less than the first hardness, and a transition region. The transition region can include at least part of the first material and at least part of the second material. The transition region can have an overall third hardness that is less than the first hardness and greater than the second hardness. A first segment and a second segment of the plurality of segments can be attached to the periphery of the cutting tool such that at least the first portion of the first segment is aligned in a cutting direction with the second portion of the second segment.

The disclosed technology includes an abrasive cutting tool having a plurality of segments arranged around a periphery of the cutting tool. The plurality of segments can include a first segment having a first portion having a first concentration of abrasive material, and a second portion having a second concentration of abrasive material. The second concentration can be less than the first concentration. The cutting tool can have a second segment having a third portion having a concentration of abrasive material that can be similar to the concentration of the first portion, and a fourth portion having a concentration of abrasive material that can be similar to the concentration of the second portion. The first portion and the second portion can be reciprocally arranged in relation to the third portion and the fourth portion around the periphery of the cutting tool.

An abrasive article can include a core and an abrasive component attached to the core. The abrasive component may include a body including a leading end and a trailing end, wherein the leading end has a width greater than a width of the trailing end. In an embodiment, the abrasive component may include a body including a first abrasive portion and a second abrasive portion, wherein a radial width of the first abrasive portion is greater than a radial width of the second abrasive portion.

A machining segment for a machining tool which is rotatable in a direction of rotation about an axis of rotation includes an underside where the machining segment is connectable to a basic body of the machining tool by the underside. A machining zone has a matrix material and a plurality of first hard material particles where the plurality of first hard material particles are disposed in the matrix material in accordance with a defined particle pattern. Each of the plurality of first hard material particles has a respective projection in relation to the matrix material on an upper side of the machining segment. The projection of at least one of the plurality of first hard material particles is greater than 400 μm.

A coated abrasive disc includes an abrasive layer disposed on a major surface of a disc backing. The abrasive layer comprises triangular abrasive platelets secured to a major surface of the disc backing by at least one binder material. The triangular abrasive platelets are outwardly disposed from the major surface at contiguous intersections of horizontal and vertical lines of a rectangular grid pattern, wherein the intersections of the rectangular grid pattern have an areal density defined by C/(LT) where C is a unitless coverage factor having a value between 0.1 and 0.4, L is the average major triangular abrasive platelet side length and T is the average triangular abrasive platelet thickness. At least 70 percent of the intersections have a triangular abrasive platelet disposed thereat. Each one of the triangular abrasive platelets has respective top and bottom surfaces connected to each other, and separated by, three sidewalls, and, on a respective basis, one sidewall facing the disc backing of at least 90 percent of the triangular abrasive platelets has a Z-axis rotational orientation within 10 degrees of the vertical lines. Methods of making and using the coated abrasive discs are also disclosed.

Method for producing a machining segment (51) for a machining tool from a powdered or granular first matrix material (56), first hard material particles (57), which are arranged according to a defined first particle pattern, and second hard material particles (58), which are arranged according to a defined second particle pattern, the machining segment being connected by an underside (61) to a basic body of the machining tool. The machining segment (51) has on the side surfaces a projection of the second hard material particles (58) with respect to the first matrix material (56).

Method for producing a green body for a machining segment (51) from a powdered or granular first matrix material (56) and first hard material particles (57), the machining segment being connected by an underside (61) to a basic body of a machining tool. The machining segment (51) has a projection (Δ) of the first hard material particles (57) on an upper side (62) opposite from the underside (61).

Method for producing a green body for a machining segment (51) from a powdered or granular first matrix material (56) and first hard material particles (57), the machining segment being connected by an underside (61) to a basic body of a machining tool. The machining segment (51) has a projection (Δ) of the first hard material particles (57) on an upper side (62) opposite from the underside (61).

A coated abrasive disc includes a disc backing and an abrasive layer disposed thereon. The abrasive layer comprises abrasive elements secured to a major surface of the disc backing by at least one binder material. The abrasive elements are disposed at contiguous intersections of horizontal and vertical lines of a rectangular grid pattern. At least 70 percent of the intersections have one of the abrasive elements disposed thereat. Each of the abrasive elements has two triangular abrasive platelets. Each one of the triangular abrasive platelets has respective top and bottom surfaces connected to each other, and separated by, three sidewalls. On a respective basis, one sidewall of at least 90 percent of the triangular abrasive platelets is disposed facing and proximate to the disc backing. The abrasive elements are arranged such that the triangular abrasive platelets in orthogonally adjacent abrasive elements have a Z-axis rotational orientation within 10 degrees of perpendicular to each other. Methods of making and using the coated abrasive disc are also disclosed.