B25B21/008

Apparatus and method for in-manufacturing evaluation of structural and material properties of fasteners using machine learning

An apparatus and method for detecting structural and material defects in a fastener driven during a manufacturing process includes a driving tool capable of recording an angle-torque trace during the driving of the fastener and a machine learning engine operably connected to the driving tool for analyzing the recorded angle-torque trace. The machine learning engine can be provided with a number of sample angle-torque traces from sample fasteners and can self-determine a stored trace including tolerances for acceptable angle-torque trace data from the samples in an unsupervised learning process or protocol without the need for defined anomalous and non-anomalous samples being provided to the machine learning engine. Using the self-defined stored trace and acceptable tolerances, the machine learning engine can analyze attributes of subsequently recorded angle-torque traces to ascertain whether the attributes of the recorded angle-torque traces indicate anomalies within the fastener identified by the recorded trace.

Torque wrench system having multiple torque stations

An improved multi-bolt and nut torque wrench for installing and removing bolts or nuts from flanged joints or the like which includes a plurality of torque stations having a plurality of high torque wrenches for engaging the heads of the bolts or nuts during a high torque phase of removal or installation; a plurality of low-torque motors operatively engaged with the wrenches for rotating the bolts or nuts during the low torque phase of removal or installation; a source of hydraulic fluid for driving the low-torque motors during the low-torque phase, and driving the high-torque wrenches during the high torque phase; and a mechanism for switching between the two phases depending on the torque needed.

ELECTRIC APPARATUS AND CONTROL METHOD THEREOF
20230020579 · 2023-01-19 ·

The electric screwdriver apparatus control method is executed by an electric screwdriver apparatus. A processing module of the electric screwdriver apparatus loads a configuration data, and the processing module controls a motor module to accelerate a rotational speed to a target rotational speed. When a revolution number exceeds a first revolution number, the processing module controls the motor module to decelerate to a first rotational speed. When a torque value exceeds a first torque value, the processing module determines whether a fastening process of a screw ends with a hard stop or a soft stop according to the configuration data. If the fastening process ends with the hard stop, then the screw is additionally tightened for a hard stop angle, vice versa. The processing module tightens the screw according to the configuration data, the torque value and a rotational speed value, improving the process of fastening the screw.

TORQUE OUTPUT TOOL
20230019359 · 2023-01-19 ·

A torque output tool includes an output shaft, a motor, a transmission assembly, and a gearbox. The gearbox is used for accommodating the transmission assembly. The transmission assembly includes a first planetary gearset and a second planetary gearset. The transmission assembly is capable of being switched to a first state and a second state such that the transmission assembly outputs a first gear ratio or a second gear ratio separately, where the first gear ratio is greater than the second gear ratio. When the transmission assembly outputs the first gear ratio, a rotational speed of the output shaft is greater than or equal to 300 r/min and less than or equal to 800 r/min. A length of the gearbox in an axial direction is greater than or equal to 38 mm and less than or equal to 46 mm.

ELECTRIC SCREW DRIVER WITH CLUTCH AND ROTATIONAL SPEED CONTROLLING MODULE THEREOF
20230219200 · 2023-07-13 ·

A rotational speed controlling module includes an input unit, a first receiving unit, a second receiving unit, and a controlling unit. The input unit is to input a first target rotational speed value, a second target rotational speed value and a target number of turns. The first receiving unit is to receive a real-time rotational speed value from an electric screw driver with clutch. The second receiving unit is to receive a real-time number of turns. The controlling unit is to control real-time rotational speed value to decrease from the first target rotational speed value to the second target rotational speed value when the real-time number of turns reaches the target number of turns.

Two-speed screw driving device with change of speed via acceleration control
20230211479 · 2023-07-06 ·

A screw driving device includes: a case; a motor provided with a rotor; an output member capable of driving in rotation an element for driving an element to be screwed; a transmission connecting the rotor to the output member, the transmission including at least one additional gear train capable of being engaged/disengaged; an motor controller. The device includes an element for engaging the additional gear train, which is capable of being in at least: an engagement state in which the additional train is engaged, and a disengagement state in which the additional gear train is not engaged. A reduction ratio of the transmission between the rotor and the output member is different according to whether or not the additional gear train is engaged, the reduction ratio being greater when the additional gear train is engaged.

Screwdriver
11548126 · 2023-01-10 · ·

A screwdriver is connected to an electric power supply, and rotates a mounted bit to tighten a screw. The screwdriver includes a camera, an image information recording section, a basic information registration section, a determination section, and an LED unit. The camera captures the screw to be tightened or surroundings of a threaded hole in which the screw is to be tightened. The recording section records an image captured by the camera. The registration section registers beforehand image information, which has been acquired by capturing with the camera an image of the surroundings of the threaded hole, as basic information. The determination section determines whether or not new image information, which has been newly acquired by capturing an image of the surroundings of the threaded hole with the camera, coincides with the basic information. The LED unit notifies a result of determination by the determination section.

Power tool communication system

A power tool communication system including an external device including a first controller configured to transmit, via wireless communication to a power tool, configuration data including a work light duration parameter value and a work light brightness parameter value. The power tool includes a housing, a brushless direct current (DC) motor, a trigger, a work light, a wireless communication circuit configured to wirelessly communicate with the external device to receive the configuration data, and a second controller configured to control a work light duration of the work light based on the work light duration parameter value, and control a work light brightness of the work light based on the work light brightness parameter value.

POWER TOOL AND TWO-SPEED GEAR ASSEMBLY FOR A POWER TOOL

The present specification relates to a power tool comprising an input shaft and an output shaft and a two-speed power transmission comprising a planetary gear and a gear shift assembly for directing torque through or past the planetary gear comprising a driving member, a driven member and an axially movable coupling sleeve arranged to intercouple in a first position the driving member and the driven member and to intercouple in a second position the planetary gear and the driven member. A linear actuator is arranged to displace the coupling sleeve between the first and second position, wherein the linear actuator comprises a linearly movable push bar arranged for displacing the coupling sleeve. The present specification also relates to a method in and a two-speed power transmission for such a power tool.

IMPACT TOOL, METHOD FOR CONTROLLING THE IMPACT TOOL, AND PROGRAM
20220379445 · 2022-12-01 ·

An impact tool includes a motor, a control unit, an output shaft, a transmission mechanism, and an impact detection unit. The transmission mechanism includes an impact mechanism. The impact mechanism performs an impact operation according to magnitude of torque applied to the output shaft. The impact detection unit determines, based on at least one of an excitation current (current measured value) to be supplied to the motor or a torque current (current measured value) to be supplied to the motor, whether or not the impact operation is being performed. The control unit fulfills an impact response function by performing restriction processing in response to detection of the impact operation by the impact detection unit as a trigger. The restriction processing includes at least one of lowering the number of revolutions of the motor or stopping rotating the motor.