A method for installation and/or maintenance of a flange connection includes screw connections with a manually movable tool including a screw tensioning structure, a processing unit and a screw identification sensor. The method includes assigning a one-to-one identification to each screw connection of the flange connection, determining a screw connection to be tensioned, positioning the tool on a respective screw connection to be tensioned, identifying the respective screw connection by the screw identification sensor, releasing the screw tensioning structure by the processing unit, and tensioning the respective screw connection by the screw tensioning structure. It is checked whether the tool or the screw tensioning structure is placed correctly on the screw connection. The screw tensioning structure is released when the result of this check is positive and/or the screw tensioning structure is blocked or stopped when the result of this check is negative.

A hydraulic screw tensioning device includes a tubular body, with a through opening and an annular cylinder chamber surrounding the through opening and a tubular piston movably supported in the tubular body and connectable to a screw to be tensioned. The tubular piston includes a stepped outer portion and divides the annular cylinder chamber into a first pressure chamber and a second pressure chamber. The second pressure chamber is closed by an annular end cap secured to the tubular body. The first pressure chamber is connectable to a pressure source for hydraulic fluid. The second pressure chamber is connectable to a pressure source for a compressible medium via a conduit connector mounted on the annular end cap. The conduit connector extends radially in relation to a geometric axis (A-A) of the tubular body. A damage protecting structure is provided to protect the conduit connector against accidental physical damage.

A hydraulic screw tensioning device includes a tubular body, with a through opening and an annular cylinder chamber surrounding the through opening and a tubular piston movably supported in the tubular body and connectable to a screw to be tensioned. The tubular piston includes a stepped outer portion and divides the annular cylinder chamber into a first pressure chamber and a second pressure chamber. The second pressure chamber is closed by an annular end cap secured to the tubular body. The first pressure chamber is connectable to a pressure source for hydraulic fluid. The second pressure chamber is connectable to a pressure source for a compressible medium via a conduit connector mounted on the annular end cap. The conduit connector extends radially in relation to a geometric axis (A-A) of the tubular body. A damage protecting structure is provided to protect the conduit connector against accidental physical damage.

An apparatus for tensioning a fastener while measuring displacement of the fastener relative to a female threaded member may include a driver extension having an interior channel aligned along the extension's central cylindrical axis, open to a socket driver at an output end of the driver. The apparatus may further include a measurement probe in the interior channel, coupled to a measurement indicator on an exterior of the extension by a coupling that moves the measurement indicator in proportion to movement of the measurement probe and a measurement gauge coupled to an exterior of the driver extension that gauges displacement of the measurement indicator. A method for using the apparatus includes driving a female threaded member along a threaded rod by the driver extension while holding the measurement probe against an end of a bolt, screw, or other threaded fastener of which the threaded rod forms a part and while reading the measurement gauge.

An apparatus for tensioning a fastener while measuring displacement of the fastener relative to a female threaded member may include a driver extension having an interior channel aligned along the extension's central cylindrical axis, open to a socket driver at an output end of the driver. The apparatus may further include a measurement probe in the interior channel, coupled to a measurement indicator on an exterior of the extension by a coupling that moves the measurement indicator in proportion to movement of the measurement probe and a measurement gauge coupled to an exterior of the driver extension that gauges displacement of the measurement indicator. A method for using the apparatus includes driving a female threaded member along a threaded rod by the driver extension while holding the measurement probe against an end of a bolt, screw, or other threaded fastener of which the threaded rod forms a part and while reading the measurement gauge.

In a tightening method for a screw connection of a bolt and a nut by using a tensioning device, a rotary drive, and a process control unit with documentation module, the nut is tightened with the rotary drive by a tightening moment required for the nut to bear against a support. The screw connection is elongated by exerting axial tension on a threaded end of the bolt protruding from the nut. The nut is further tightened while maintaining elongation, and a rotation angle covered during further tightening is detected by a rotation angle sensor. Lengthening of the bolt is calculated from the rotation angle and thread geometry of the screw connection. A longitudinal force in the threaded bolt is calculated from lengthening of the bolt, bolt diameter and bolt length. The calculated longitudinal force and an identifier identifying the screw connection are stored in the documentation module.

In a tightening method for a screw connection of a bolt and a nut by using a tensioning device, a rotary drive, and a process control unit with documentation module, the nut is tightened with the rotary drive by a tightening moment required for the nut to bear against a support. The screw connection is elongated by exerting axial tension on a threaded end of the bolt protruding from the nut. The nut is further tightened while maintaining elongation, and a rotation angle covered during further tightening is detected by a rotation angle sensor. Lengthening of the bolt is calculated from the rotation angle and thread geometry of the screw connection. A longitudinal force in the threaded bolt is calculated from lengthening of the bolt, bolt diameter and bolt length. The calculated longitudinal force and an identifier identifying the screw connection are stored in the documentation module.

A tensioning device, a tensioning system, and a method of applying tension with a tensioning system. The tensioning device may include a tensioning module including a piston and a tensioning housing supporting the piston for movement, the piston being operable to transmit force to a pulling member configured to engage a workpiece and to transmit a tensile load to the workpiece, the tensioning housing defining a tensioning port configured to receive pressurized fluid to move the piston from an initial position toward a tensioning position; and a retract module including a retract housing positioned in a stacked configuration on the tensioning housing, the retract housing defining a retract port configured to receive pressurized fluid to move the piston from the tensioning position toward the initial position.

A tensioning device, a tensioning system, and a method of applying tension with a tensioning system. The tensioning device may include a tensioning module including a piston and a tensioning housing supporting the piston for movement, the piston being operable to transmit force to a pulling member configured to engage a workpiece and to transmit a tensile load to the workpiece, the tensioning housing defining a tensioning port configured to receive pressurized fluid to move the piston from an initial position toward a tensioning position; and a retract module including a retract housing positioned in a stacked configuration on the tensioning housing, the retract housing defining a retract port configured to receive pressurized fluid to move the piston from the tensioning position toward the initial position.

A fastening device for fastening a bolt to a fastening target object, wherein the bolt has a bolt head female screw section in an inner circumferential surface of a recess provided in an upper surface of a bolt head section. The fastening device includes a tension rod having a rod male screw section engaging the bolt head female screw section; a drive socket circumferentially surrounding the tension rod and having a lower end section with a grasper for laterally grasping the bolt head section; a supporter circumferentially surrounding the drive socket and having a lower end section protruding downward beyond a lower end section of the drive socket; a sensor for sensing compression force acting on the supporter in the upward/downward direction; a first motor for rotating the tension rod around an axis extending in the upward/downward direction; and a second motor for rotating the drive socket around the axis.