A method for perforating a web with a perforating apparatus includes: rotating a cylinder about a longitudinal cylinder axis, wherein the cylinder comprises at least one shaped blade; operatively engaging a movable support with the cylinder; positioning an anvil disposed on the support so as to cooperate in contacting relationship with the shaped blade, wherein at least one of the blade and the anvil comprise a plurality of teeth, and wherein adjacent teeth are separated by a recessed portion; feeding a web between the cylinder and the support; and perforating the web as the anvil cooperates in contacting relationship with the shaped blade disposed on the rotating cylinder.

A method for perforating a web with a perforating apparatus includes: rotating a cylinder about a longitudinal cylinder axis, wherein the cylinder comprises at least one shaped blade; operatively engaging a movable support with the cylinder; positioning an anvil disposed on the support so as to cooperate in contacting relationship with the shaped blade, wherein at least one of the blade and the anvil comprise a plurality of teeth, and wherein adjacent teeth are separated by a recessed portion; feeding a web between the cylinder and the support; and perforating the web as the anvil cooperates in contacting relationship with the shaped blade disposed on the rotating cylinder.

A spot weld removal punch preferably includes a punch body, a centering pin, a venting roll pin and a compression spring. The punch body preferably includes a punch shank, a body portion and a punch flange. The punch shank extends from one end of the punch flange and the body portion extends from an opposing end of the punch flange. A pin bore is formed in the end of the body portion to receive the centering pin and the compression spring. The venting roll pin is transversely inserted into the pin bore to retain the centering pin. A second embodiment of a spot weld removal punch preferably includes a punch body, a centering pin, a pin retention device, a replaceable impact head and a compression spring. The replaceable impact head may be replaced when thereof wears out.

A spot weld removal punch preferably includes a punch body, a centering pin, a venting roll pin and a compression spring. The punch body preferably includes a punch shank, a body portion and a punch flange. The punch shank extends from one end of the punch flange and the body portion extends from an opposing end of the punch flange. A pin bore is formed in the end of the body portion to receive the centering pin and the compression spring. The venting roll pin is transversely inserted into the pin bore to retain the centering pin. A second embodiment of a spot weld removal punch preferably includes a punch body, a centering pin, a pin retention device, a replaceable impact head and a compression spring. The replaceable impact head may be replaced when thereof wears out.

A sheet punching apparatus includes a waste box formed of insulating resin, a detection sensor provided in the waste box and configured to detect the amount of paper chips in the waste box, and a conductive member disposed such that at least a part thereof is positioned in midair in the waste box below the detection sensor. With this configuration, erroneous detection of the detection sensor can be prevented.

A sheet punching apparatus includes a waste box formed of insulating resin, a detection sensor provided in the waste box and configured to detect the amount of paper chips in the waste box, and a conductive member disposed such that at least a part thereof is positioned in midair in the waste box below the detection sensor. With this configuration, erroneous detection of the detection sensor can be prevented.

A method includes forming one or more plug holes into a tool surface of a body. The one or more plug holes are partially formed around a landing surface portion of a plug in the body. The method also includes engaging a tool with the landing surface portion of the plug in the body, and using the tool to cut away the plug from the body and at least part of the body to form a tooled void into the body.

The present disclosure provides for a punch head that produces a profile in a piece of material. The punch head comprises a protrusion, wherein the protrusion is disposed on a first side of the punch head, wherein the protrusion is disposed at a central location and extends away from the first side, wherein the protrusion has a circular cross-sectional shape; and one or more interlocking feature producing protrusions, wherein the one or more interlocking feature producing protrusions are disposed on the first side of the punch head, wherein each of the one or more interlocking feature producing protrusions comprise: a raised section; a middle section; and a fillet, wherein the middle section is disposed between the raised section and the fillet, wherein the raised section has a greater height than the middle section.

The present disclosure provides for a punch head that produces a profile in a piece of material. The punch head comprises a protrusion, wherein the protrusion is disposed on a first side of the punch head, wherein the protrusion is disposed at a central location and extends away from the first side, wherein the protrusion has a circular cross-sectional shape; and one or more interlocking feature producing protrusions, wherein the one or more interlocking feature producing protrusions are disposed on the first side of the punch head, wherein each of the one or more interlocking feature producing protrusions comprise: a raised section; a middle section; and a fillet, wherein the middle section is disposed between the raised section and the fillet, wherein the raised section has a greater height than the middle section.

A punch according to some embodiments of the disclosure includes a body having a punching edge and a wall forming a passageway therethrough, the wall having a multi-start thread formed thereon, and a draw stud according to some embodiments of the disclosure includes an elongated cylinder having a multi-start thread thereon which is configured to be coupled to the multi-start thread of the punch. The number of starts provided on the punch corresponds to the number of starts provided on the draw stud. The multi-start thread on the punch is engaged with the multi-start thread on the draw stud in use. A method using same to punch a hole in sheet metal is also provided.