A method for forming an article includes providing a sheet of material, optionally conditioning the sheet with a surface of a roller, forming the sheet to provide a web, and separating an article from the web to provide the article. An apparatus adapted to form the article from a sheet is provided.

A system for monitoring cutting devices in a packaging production line having a line for supplying a material to be cut, an area of a predetermined type of cutting device, and a packaging output line is provided. The system includes means for counting cutting actions of the cutting device, configured to provide a time series of cutting action counting data, a video camera to frame an area of the output line, the video camera configured to provide video data of packaging elements in the output line, first code means, configured to run, on a computer, a first algorithm for recognizing cutting defects starting from video data, the first algorithm providing defect recognition data, and second code means, configured to run, on the computer, a trained expert algorithm to predict cutting performance degradation based on historical defect recognition data, time series of cutting action counting data, and type of cutting device.

An index tab forming system sequentially forms index tabs to a plurality of sheets without replacing a blade die. The index tab forming system includes a rotary die cutter 5 on which a long blade die that can form an index tab at any position of the sheet in the conveyance direction is mounted. Furthermore, the index tab forming system includes a rotational speed calculation unit configured to calculate the rotational speed of a conveyance roller pair 37 based on the rotational position of a die cut roller 50, a sheet position detection signal provided by a sheet detection sensor 40, the number of times of sheet conveyance, and a shift distance between respective index tabs and a conveyance roller control unit configured to control the rotational speed of the conveyance roller pair 37 based on the calculated rotational speed.

Apparatus and method for separating product containing pouches from a travelling web of adhered films carried on a film support surface includes a rotary blade drum assembly having blade configurations with blade portions arranged to form the entire perimeter edge of the flange of the pouch which rotate in synchronous registration with grooves in the film support surface. In one form, at least one blade portion and associated groove portion are non-linear and other than longitudinal or transverse to the film support surface of the forming drum or travelling web of films. The blade portions may be heated and the rotary blade drum assembly may include insulating guides for the pouches.

A packaging line station having a frame, a die assembly, a drive motor, and an anvil roller. The frame has a base with two vertical stanchions extending upwardly from sides thereof and a top cross-member affixed across the stanchions. The die assembly includes a yoke affixed to the cross-member, a die wheel rotatably affixed to side arms of the yoke, a drive shaft affixed to the die wheel and a cutting die affixed to the die wheel. The drive motor is connected to the drive shaft. The drive shaft and the anvil roller extend between the stanchions. The cutting die and the anvil roller and spaced apart by a nip for receiving a traveling web. As the web passes through the nip the web is cut by blades of the rotating die to form a slit. An adhesive resealable tape or label is then applied over the slit.

A movable die cutter device of the invention cutting patterns on a continuous sheet comprises a set of die cutter cutting the continuous sheet, a movable platform, a skid rail device, at least one sensing device and a control device. The set of movable units is fixed between the base and the upper plate to control a movement of the upper plate. The movable platform comprises a base, a set of movable units, and un upper plate. The skid rail device comprises a sliding block unit fixing the set of die cutter and the upper plate of the movable platform. The skid rail unit is disposed on the base of the movable platform and the sliding block unit sliding thereon. The control device controls the set of movable units of the of movable platform. When the sensing device senses an offsets between the patterns and the set of die cutter, the control device controls the set of movable units of the movable platform to move so that the shift offset can be compensated.

A tool for pressing a foamed material onto a substrate, a manufacturing apparatus thereof, and a method for manufacturing a laminated structure of a heat-retaining container are disclosed. The tool comprises a body, a blade portion extending in a lengthwise direction from the body, and a press portion extending in the lengthwise direction from the body and configured for pressing the foamed material onto the substrate. The tool may be used to press a foamed material sheet onto a paper substrate and form a tear line on the foamed material sheet at the same time to simplify the manufacturing process of the laminated structure of a heat-retaining container.

Disclosed is a method for transferring cut-out nonwoven material members, the method including feeding a continuous web of a nonwoven material towards cutter and anvil roll, passing the continuous web between the cutter and anvil roll, the cutter roll having knives protruding from the circumferential surface, the knives having an edge with a first outline shape seen in a circumferential direction of the cutter roll, cutting the continuous web thereby forming cut-out nonwoven material members having a second outline shape corresponding to the first outline shape of the respective edge of the knives, and transferring the cut-out members to a vacuum roll having an outer circumferential surface that includes a plurality of vacuum ports arranged in a pattern, the pattern including pattern units each having a third outline shape, the pattern units fitting within the second outline shape of the cut-out members.

Provided are a method of producing ear loop members for masks and a device for producing ear loop members for masks with which it is possible to inhibit a reduction in the production efficiency of the masks. The method of producing ear loop members (4) for masks includes a conveyance step (S2), a tension adjustment step (S3), and a forming step (S4). In the conveyance step (S2), a sheet (U1) having high stretchability in a high-stretch direction (DH) is conveyed in a conveyance direction (C10) running along the high-stretch direction (DH) while tension is applied in the high-stretch direction (DH) to the sheet (U1). In the tension adjustment step (S3), the tension in the conveyed sheet (U1) is adjusted. In the forming step (S4), ear loop members (4) are formed by cutting the sheet (U1) after the tension adjustment.

Provided are a slotter head, a slotter device and a box making machine comprising a cutter holder which is in a disk shape and is rotationally supported, a first cutting blade which is mounted to an outer peripheral portion of the cutter holder, a moving holder which is supported by the cutter holder movably along the circumferential direction, a second cutting blade which is mounted to an outer peripheral portion of the moving holder, a first drive device which rotationally drives the cutter holder, and a second drive device which rotationally drives the moving holder.