B27D1/083

PRESS APPARATUS FOR VEHICLE CRASH PADS COMPRISING REAL WOOD SHEETS

A press apparatus for vehicle crash pads including real wood sheets. The press apparatus includes a lower press including an engraved part, and a support part to support an upper press, the support part having a fixing protrusion, the upper press including an embossed part, first slides fixed to maintain a shape of the engraved part during a compression process of the real wood sheet, the first slides compressing a rear surface of the real wood sheet while rising along the embossed part, and a second slide to compress the real wood sheet during the compression process of the real wood sheet. During a wrapping process of the real wood sheet, the second slide compresses the real wood sheet to an inner rear surface of a core while falling such that a portion of the real wood sheet bent inward of the engraved part is wound around the core.

WOOD PREFORMING DEVICE FOR MANUFACTURING CRASH PAD FOR VEHICLE INCLUDING REAL WOOD SHEET
20230044042 · 2023-02-09 · ·

A wood preforming device that manufactures a crash pad for a vehicle including a real wood sheet is provided. The wood preforming device includes a lower press mold including a debossed portion disposed on a portion of the lower press mold on which a product is to be formed, and a support portion supporting an upper press mold when the lower press mold and the upper press mold are compressed. The support portion has a fixing protrusion fixing the real wood sheet, the upper press mold has an embossed portion corresponding to the debossed portion of the lower press mold. A movable core provided on the debossed portion of the lower press mold guiding the real wood sheet by moving upward from the debossed portion when the upper press mold moves downward, and a steam module spray steam with a preset capacity to an edge portion of the debossed portion.

PRESS APPARATUS FOR VEHICLE CRASH PADS COMPRISING REAL WOOD SHEETS AND METHOD OF MANUFACTURING VEHICLE CRASH PADS USING THE SAME
20230044458 · 2023-02-09 · ·

A press apparatus for vehicle crash pads includes a lower press including an engraved part provided in an area where a product is to be formed, and a support part including a fixing pin for fixing a real wood sheet; and an upper press including an embossed part corresponding to the engraved part, and a first slide movable to adjust a width of the embossed part. The support part is configured to support the upper press when compressed to the upper press.

Method for the production of curved furniture components and component thus obtainable
11697282 · 2023-07-11 · ·

The method for the production of curved furniture components comprises: an overlapping step of a first panel of wooden, plastic or metal material, of at least one intermediate separating layer and of a second panel of wooden, plastic or metal material for obtaining a flat semi-finished product having a perimeter edge; an interposition step of a polyurethane type adhesive between the intermediate layer and the first panel and second panel by hot dispensing of said adhesive on the surfaces of the first and the second panels which are adapted to be associated with the intermediate layer or by hot dispensing of the adhesive on the surfaces of the intermediate layer which are adapted to be associated with said first panel and second panel; a cold shaping step of the semi-finished product for obtaining a curved component; and a spraying step of a water-based auxiliary substance between the intermediate layer and at least one of the first panel and the second panel, subsequent to the interposition of the adhesive.

SYSTEM AND METHOD FOR DESIGNING AND MANUFACTURING OBJECTS HAVING AN OPTIMISED FREE-FORM WITH NOVEL COMPOSITE MATERIALS AND THE RESULTING OBJECT
20220314484 · 2022-10-06 ·

A system and method for designing and manufacturing free-form objects made of composite material and optimised in their weight ratio and load capacity; a system for the design and manufacture of said objects, and the objects resulting from said method. Using three-dimensional (3D) design computer programs and computer calculation programs, the design of a composite material object is obtained, with a specific shape and orientation of its component fragments, optimised to be light and at the same time to meet a required specific mechanical and/or structural performance. Subsequently, a mould of at least two parts is obtained from this design and the parameters of said design are transformed into instructions so that one or more automated manufacturing machines deposit fragments of wood or another material onto the lower part of the mould in specific orientations, calculated to minimise the weight of the object and optimise its load capacity. Then, with the addition of one or more binders, the object is pressed between the parts of said mould. Finally, the new manufactured object is obtained by removing it from the mould.

METHOD AND SYSTEM FOR PRODUCING A THREE-DIMENSIONALLY DEFORMED PLATE
20210354328 · 2021-11-18 ·

A method for manufacturing a three-dimensionally deformed plate made of a wood fiber material comprises providing a prefabricated, flat wood fiber material plate as the original plate, preheating the original plate in sections, wetting the preheated section of the original plate with an atomized liquid mixture of water and a separating agent, introducing a section of the original plate that is preheated and wetted with a liquid mixture of water and a separating agent between two rollers of a molding station, wherein the rollers respectively provide a corrugated profile in the peripheral direction of the external surface, such that the original plate is being deformed in sections into a plate with a wave shape, wherein rollers are being used, the respective profiling of which has half-waves which follow one another in the peripheral direction and which at least partially have a different extension in the peripheral direction.

COVERED PANEL AND METHOD FOR MANUFACTURING COVERED PANELS
20220001572 · 2022-01-06 ·

Coated panel with at least a substrate (2) and a top layer applied thereto (3), wherein the above-mentioned top layer (3) comprises at least a decor layer (4) and a translucent or transparent wear layer (5), characterized in that the above-mentioned wear layer (5) comprises a thermally cured acrylate resin or a thermally cured unsaturated polyester resin. Preferably, wherein thermal curing partially or completely cures the resin. In particular, wherein the above-mentioned acrylate resin or unsaturated polyester resin is at least partially cured by means of a thermally initiated radical crosslinking reaction. The invention further relates to a method for the production of such coated panels (1), in particular floor panels.

METHOD AND SYSTEM FOR PRODUCING AN ENGINEERED WOOD
20210276218 · 2021-09-09 ·

The present invention relates to a method for producing an engineered wood, comprising the steps of: (a) breaking down a veneer to increase its porosity; (b) impregnating the veneer from step (a) with an adhesive material; (c) drying the veneer from step (b) to a predetermined moisture content level; (d) arranging a plurality of the veneers from step (c) in a mould; and (e) pressing the plurality of the veneers in the mould. The engineered wood has an appearance of natural timber, and is able to withstand extreme weather conditions and have minimum warping, rotting and termite infestation.

METHOD FOR PRODUCING A LAMINATED VENEER LUMBER BOARD
20230398768 · 2023-12-14 ·

A method for producing a laminated veneer lumber board adapted to be used for curved modules in which a plurality of laminated veneer lumber boards are laminated to each other to form a curved laminated wood module, where the method includes the steps of: cutting a plurality of veneer plies, placing a first part of a first set of plies in a mould with the wood grain directed in a first direction, placing a second set of plies including one or two plies with the wood grain directed to be perpendicular to the first direction on the first part, placing a second part of the first set of plies with the wood grain directed in the first direction on the second set of plies, and gluing and pressing the plies to each other to form the laminated veneer lumber board.

METHOD FOR THE PRODUCTION OF CURVED FURNITURE COMPONENTS AND COMPONENT THUS OBTAINABLE
20200223207 · 2020-07-16 · ·

The method for the production of curved furniture components comprises: an overlapping step of a first panel of wooden, plastic or metal material, of at least one intermediate separating layer and of a second panel of wooden, plastic or metal material for obtaining a flat semi-finished product having a perimeter edge; an interposition step of a polyurethane type adhesive between the intermediate layer and the first panel and second panel by hot dispensing of said adhesive on the surfaces of the first and the second panels which are adapted to be associated with the intermediate layer or by hot dispensing of the adhesive on the surfaces of the intermediate layer which are adapted to be associated with said first panel and second panel; a cold shaping step of the semi-finished product for obtaining a curved component; and a spraying step of a water-based auxiliary substance between the intermediate layer and at least one of the first panel and the second panel, subsequent to the interposition of the adhesive.