A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

An asymmetrical corner joint in a material having a planar surface, in which one side of the joint is shaped to be a slanted plane and the other side of the joint is shaped to be a beveled plane and a shoulder plane, such that when the joint is formed the slanted plane and beveled plane abut and the shoulder plane abuts a portion of the planar surface adjacent the slanted plane. A tool set for use with a router for shaping the two sides of the asymmetrical corner joint in one pass, the tool set including a bit with an angle cutting portion and a shoulder cutting portion, and a canting base for use with the router for tilting the angle of rotation of the bit such that the angle cutting portion cuts both sides of the cut and the shoulder cutting portion only cuts one side.

A laterally cutting saw blade assembly includes a plate that has a pair of opposed faces, a center and a peripheral edge having a plurality of shoulders attached thereto. Each of the shoulders has a pair of opposed faces. The shoulders each have a distal edge with respect to the peripheral edge. The distal edge of each of the shoulders extends between a tailing edge and a leading edge of each of the shoulders. A plurality of teeth is provided. Each of the leading edges has one of the teeth attached thereto. The teeth extend laterally away from each of the opposed faces. The teeth form a plurality of cutting surfaces extending continuously from the distal edge toward the center a distance equal to at least equal to 1.90 cm. The plate is mounted to a cutting assembly and rotated to cut lateral to the opposed faces.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.

A method for manufacturing a folded panel including the following steps: providing a longitudinal recess at the rear side, such that at the front side between remaining panel sections on both sides of the recess a flexible transition section remains, bending the panel sections relative to each other and applying an adhesive in the recess. Before the panel sections are bent relative to each other, a template is inserted into the recess.