The invention relates to a process for producing particle/polymer composites using a substrate S comprising shredded textile fabric products and a polymeric binder P, therewith providing a new method of recycling/upcycling textile waste. Furthermore, a process for the manufacturing of a molded article obtained from the textile-based particle/polymer composite and the use thereof are disclosed.

The method of making a compressed biocomposite body includes compressing a mass of biocomposite material comprised of discrete particles and a network of interconnected glucan-containing mycelia cells in the presence of heat and moisture into a compressed body having a density in excess of 18 pcf. Compression may take place batch wise in a press or continuously in a path of narrowing cross-section defined by a series of heated rollers.

Fiberboard or chipboard is made by first comminuting vegetable starting material in a first comminutor into a stream of loose plant particles with silicate particles. Then, in a first classifier silicate particles of a diameter of less than 50 μm are separated from the plant particles of the stream. The plant particles remaining in the stream are then glue-coated, and the stream is pressed into fiberboard or chipboard.

Fiberboard or chipboard is made by first comminuting vegetable starting material in a first comminutor into a stream of loose plant particles with silicate particles. Then, in a first classifier silicate particles of a diameter of less than 50 μm are separated from the plant particles of the stream. The plant particles remaining in the stream are then glue-coated, and the stream is pressed into fiberboard or chipboard.

The present invention provides a moldable mixture containing large portion of agricultural fibers and small portion of a binding agent and a flow-promoting filler material. The moldable mixture is substantially free of formaldehyde, with low moisture content and high draw ratio. The present invention also provides methods of manufacturing molded products and related parts, based on the claimed moldable mixture. Molded products (830) and related parts such as runner (810) and plank (820) with light weight, high density and more complex profile are manufactured by the claimed methods including steps of providing required materials for a moldable mixture, mixing the provided materials to form a moldable mixture, shaking the moldable mixture in preparing for compression molding and compression molding the moldable mixture to form molded products and related parts.

A method of preparing a fiberboard is described herein, the method comprising treating a particulate plant-derived material with plasma to obtain a plasma-treated particulate material, and compressing the plasma-treated particulate material. Further described herein is a fiberboard comprising a particulate plant-derived material, and being substantially devoid of an adhesive, or substantially devoid of an adhesive which is urea-formaldehyde resin, melamine-formaldehyde resin, polyurethane resin, epoxy resin, and/or phenol formaldehyde resin. The fiberboard may be characterized by a density of less than 500 kg/m.sup.3, a particulate plant-derived material particle area of at least 1 mm.sup.2, and/or a particulate plant-derived material water contact angle of no more than 20°.

A method of preparing a fiberboard is described herein, the method comprising treating a particulate plant-derived material with plasma to obtain a plasma-treated particulate material, and compressing the plasma-treated particulate material. Further described herein is a fiberboard comprising a particulate plant-derived material, and being substantially devoid of an adhesive, or substantially devoid of an adhesive which is urea-formaldehyde resin, melamine-formaldehyde resin, polyurethane resin, epoxy resin, and/or phenol formaldehyde resin. The fiberboard may be characterized by a density of less than 500 kg/m.sup.3, a particulate plant-derived material particle area of at least 1 mm.sup.2, and/or a particulate plant-derived material water contact angle of no more than 20°.

A panel and a method for manufacturing thereof where the panel includes a first layer comprising a first blend of paper fragments and plastic fragments; a second layer comprising a second blend of paper fragments and plastic fragments, wherein the paper fragments and plastic fragments of the second blend are coated with an adhesive; and a third layer comprising the first blend of paper fragments and plastic fragments, wherein the second layer is disposed between the first layer and the third layer, and wherein the first layer, the second layer, and the third layer are combined to form the panel using heat and pressure. In another embodiment, the paper fragments and plastic fragments of the first blend, not the second blend, are coated with an adhesive.

The present invention discloses a reconstituted bamboo board integrating an embossed texture decoration and protective functions, comprising a reconstituted bamboo layer and a heat-pressed and cured film layer with an embossed texture decoration located on a surface of the reconstituted bamboo layer.

The system comprises a grinder for crushing and pulverizing waste phenolic polymer material, wood fiber and porous material to form a powder; a homogenizer for mixing waste phenolic polymer material powder uniformly with resin for bonding the powder of the waste phenolic polymer material, wherein resin is added for bonding the powder of the waste phenolic polymer material, the powder of wood fiber and powder of porous material; a mixing chamber for mixing powder of waste phenolic polymer material, wood fiber and porous material uniformly; a pressing device for applying one of the methods of hot pressing, cold pressing, injection by an injection machine, extrusion by an extruder, or foaming of the obtained mixture to form desired solid material; and an analysis unit for determining a physical and mechanical properties of these boards using a series of tests such as compressive, tensile, flexural, thickness swelling, water absorption, and moisture content.