Ceramic matrix composite articles include, for example a first plurality of plies of ceramic fibers in a ceramic matrix defining a first extent, and a local at least one second ply in said ceramic matrix defining a second extent on and/or in said first plurality of plies with the second extent being less than said first extent. The first plurality of plies has a first property, the at least one second ply has at least one second property, and said first property being different from said at least one second property. The different properties may include one or more different mechanical (stress/strain) properties, one or more different thermal conductivity properties, one or more different electrical conductivity properties, one or more different other properties, and combinations thereof.

An object is to provide an inorganic board and a method for manufacturing the same that are suited to achieving high waterproofness.

A manufacturing method of the present invention includes first to sixth steps. The first step involves depositing a raw material on a receiving plate B1 to form a first layer L1. The second step involves pressing a first portion Ma and a second portion Mb of a raw material mat M including the first layer L1 toward the receiving plate B1 to compress the first portion Ma and the second portion Mb. The first portion Ma and the second portion Mb are one end portion and the other end portion, respectively, of the raw material mat M in a first direction D1. The third step involves depositing a raw material on the first layer L1 to form a second layer L2. The fourth step involves planarizing an exposed surface of the second layer L2. The fifth step involves curing the raw material mat M pressed between the receiving plate B1 and a pressing plate B2 to form a cured plate M′ from raw material mat M. The sixth step involves processing the first portion Ma and the second portion Mb into a first back-side joint part P1 and a first front-side joint part P2, respectively. An inorganic board X1 according to the present invention includes the first back-side joint part P1 and the first front-side joint part P2 that are high-density parts.

The present invention discloses a construction method for a spatial aggregate reinforced 3D printed concrete structure, including: selecting a structural member, performing mechanical analysis, and determining a basic dosage and a printing and weaving process of an implanted reinforcement or braided rope/wire material, determining a type, positioning and dosage of a spatial aggregate, preparing 3D printing materials, editing an electromagnetic signal and positioning push program of the spatial rigid aggregate according to the selected positioning and dosage of the spatial rigid aggregate, the 3D printing material is extruded along the printing and weaving process and while the reinforcement is implanted or the rope/wire is woven into the space, the spatial rigid aggregate is evenly scattered, and realizing the connection between spatial aggregates and the connection between the spatial aggregates and the reinforcements or ropes/wires respectively, a spatial aggregate reinforced 3D printed concrete structure is formed at one time after layer-by-layer construction, superimposed and hardened, or after segmented printing, component nodes can be connected through lap design of preset tenon and mortise and reinforcement or rope/wire to form the spatial aggregate reinforced 3D printed concrete structure. The construction method a form continuous reinforced spatial aggregates, effectively improve the mechanical performance of the concrete structure space, and improve the tensile strength and crack resistance of the concrete structure space.

The present invention relates to fiber cement products comprising a first layer, which first layer is covered by at least one second layer, characterized in that said first layer is the top layer and the first layer material has a density of between about 0.4 and about 0.9 g/cm.sup.3 inclusive, and at least comprises cement and between 1 wt % and 70 wt % (relative to the total dry weight of said first layer material) of a lightweight filler, and said at least one second layer is the bottom layer and covers only one of the main surfaces of the first layer, thereby forming a bi-layered fiber cement product, wherein the second layer material has a density of between about 0.9 and about 1.4 g/cm.sup.3 inclusive, and at least comprises fibers and cement.

An inorganic fiber toughened inorganic composite artificial stone panel and a preparation method thereof are disclosed. The panel includes a surface layer and a toughened base layer. The surface layer includes the the following components in parts by weight: 40-70 parts of quartz sand, 10-30 parts of quartz powder, 20-45 parts of inorganic active powder, 0.5-4 parts of pigment, 0.3-1 parts of water reducing agent and 3-10 parts of water. The toughened base layer includes the following components in parts by weight: 40-60 parts of inorganic active powder, 45-65 parts of sand, 0.8-1.5 parts of water reducing agent, 6-14 parts of water, 0.4-2 parts of inorganic fiber and 0.8-2.5 parts of toughener.

The present invention relates to fiber cement products comprising an inner core material, which inner core material is covered by at least one outer surface layer, characterized in that: —said inner core material has a density of between about 0.4 and about 0.9 g/cm.sup.3 inclusive, and at least comprises cement and between 1 wt % and 70 wt % (with respect to the total dry weight of said inner core material) of a lightweight filler, and—said at least one outer surface layer has a density of between about 0.9 and about 1.4 g/cm.sup.3 inclusive, and at least comprises fibers and cement.

The present invention relates to a manufacturing process for a watch component (50) in composite material with a ceramic matrix comprising the following steps: depositing in a mould a succession of layers (10, 20, 30, 40) each comprising a ceramic powder (12), at least one layer (10; 10, 30; 10, 20, 30, 40) further including fibres (14) mixed with the ceramic powder (12), the fibres (14) being arranged randomly; performing a FAST/SPS sintering operation; demoulding the sintered watch component comprising the succession of layers (10, 20, 30, 40), and optionally machining the sintered component to the final dimensions of the watch component (50). The fibres (14) are visible on the surface of the watch component (50).

A method of preparing a ceramic fabric for use in a ceramic matrix composite includes transforming a ceramic tow from a first tow geometry to a second tow geometry, thereby reducing a first dimension of the ceramic tow and increasing a second dimension of the ceramic tow orthogonal to the first dimension to produce a flattened tow. The method includes weaving or braiding the flattened ceramic tow to form a ceramic fabric.

A production line and process including a moving carrier web for transporting the panel, and a device for controlling thickness of a formed, but not yet set, fiber reinforced cementitious panel slurry on the web. The thickness control device may include an angled rigid plate for contacting a downstream end of the angled plate with the slurry on the moving carrier web and a mounting stand for mounting the angled rigid. The thickness control device may include a flat horizontal plate at a fixed height over the moving carrier for contacting the entire lower surface of the horizontal plate with a facer on the slurry on the moving carrier web. Or, the thickness control device may include the angled plate and include the horizontal plate that contacts the facer.

A composition for forming moulded mantels, columns and other decorative enhancement to fireplace openings is formed of a mixture of alpha hemihydrate gypsum plaster, cement, filler and milled fiber. By using this composition with water and acrylic binder a mixture is formed which sets and gains strength quickly and is an ideal material for manufacturing architectural and decorative structures. Advantageously, a casted piece can be removed from a mould within two to three hours after casting. The finished product has a desired finish that is similar to a casted gypsum cement, referred to sometimes as a honed finish which can withstand high heat, discoloration and cracking while maintaining suitable strength when exposed to typical temperatures of a fireplace surround in indoor applications.