Patent classifications
B28B11/041
Method for Producing a Gas Separation Membrane
The present invention relates to a method for producing ceramic gas-separation membranes, which comprises depositing, by means of inkjet printing, water-based inks that form layers of a gas separation membrane. More specifically, the method comprises at least the following steps forming a porous support (i) compatible with a functional separation layer; depositing on the support (i), by means of inkjet printing, at least one functional separation layer (ii) formed by at least two inks, and depositing at least one porous catalytic activation layer (iii) on the functional separation layer (ii); and performing at least one heat treatment, which produces sintering. The functional separation layer (ii) is deposited in a manner to produce a surface with fadings, patterns, or combinations thereof he invention also relates to a gas separation membrane produced using the described method.
Method for producing a surface layer on a ceramic matrix composite
A method is provided in which a resin coating is applied to a surface of a preform. The resin coating includes a carbonaceous resin and a particulate. The preform is added to a tooling. The preform, which is positioned in the tooling, is cured. The tooling is removed. The resin coating on the surface of the preform is pyrolyzed to form a resin carbon-char layer on the surface of the preform. The preform and the resin carbon-char layer are infiltrated with silicon to form a ceramic matrix composite (CMC) component including a layer of silicon carbide. During the infiltration, the silicon reacts with carbon in the resin carbon-char layer to form the layer of silicon carbide on the preform.
HONEYCOMB STRUCTURE
A honeycomb structure includes a honeycomb structure body including porous partition walls defining a plurality of cells serving as fluid passages extending from an inflow end face to an outflow end face. The partition walls have a porosity of 45 to 65%; the open frontal area of the pores having an equivalent circle diameter of 10 μm or more, of the pores open on the surface of each partition wall, is 20 to 50%; the pore density of the pores having an equivalent circle diameter of 10 μm or more is 200 to 1,000 pores/mm.sup.2; the median opening diameter of the pores having an equivalent circle diameter of 10 μm or more is 40 to 60 μm; the circularity of the pores having an equivalent circle diameter of 10 μm or more is 1.8 to 4.0; and the partition walls have a wet area of 16,500 μm.sup.2 or more.
Method of manufacturing a glazed ceramic tile with at least one groove and a tile produced using such a method
A process for manufacturing glazed ceramic tiles from a substrate of green clay having at least one groove extending within the surface of the tile, wherein the groove is imparted to the tile while the substrate is still green clay before the substrate is bisque or glaze fired. A tile fabricated using this process is also part of the invention.
Ceramic Filter And Manufacturing Method Therefor
In order to enable stable provision of an upward release tube-type ceramic filter used in a molten metal bath and having a side wall with a height of 300 mm or greater, this method for manufacturing a ceramic filter, which is an upward release tube-type integrally molded article for removing unwanted substances from molten metal, has: a step for kneading a mixture of an aggregate comprising ceramic particles, a prescribed binding agent, and water to prepare a base material; a step for integrally forming an upward release tube-type ceramic filter precursor from the prepared base material; step for drying the precursor; a step for providing a retainer for the dried precursor for supporting a side wall of the precursor; a step for subsequently sintering the precursor; and a step for removing the retainer after sintering.
METHOD FOR PRODUCING A SURFACE LAYER ON A CERAMIC MATRIX COMPOSITE
A method is provided in which a resin coating is applied to a surface of a preform. The resin coating includes a carbonaceous resin and a particulate. The preform is added to a tooling. The preform, which is positioned in the tooling, is cured. The tooling is removed. The resin coating on the surface of the preform is pyrolyzed to form a resin carbon-char layer on the surface of the preform. The preform and the resin carbon-char layer are infiltrated with silicon to form a ceramic matrix composite (CMC) component including a layer of silicon carbide. During the infiltration, the silicon reacts with carbon in the resin carbon-char layer to form the layer of silicon carbide on the preform.
METHOD FOR PRODUCING RAISED PATTERNS ON CERAMIC TILES AND CERAMIC TILES WITH RAISED PATTERNS MANUFACTURED ACCORDING TO THE METHOD
The present invention describes a ceramic tile with raised patterns and a method for producing raised patterns on a ceramic tile that comprises printing one ink followed by printing a second ink characterised by being insoluble in the previous ink, so as to form a raised pattern with a height of 50 micrometres to 500 micrometres. Finally, the ceramic tile is fired at a maximum temperature of 850 C. to 1300 C.
Method of manufacture of separation membrane structure
A method of manufacturing a separation membrane structure comprising a step of forming a first to n.sup.th zeolite membranes on a surface of a porous substrate by n repetitions (wherein n is an integer greater than or equal to 2) of formation of a zeolite membrane by a method of hydrothermal synthesis. The following formula (1) is established in relation to the step of forming the first to the n.sup.th zeolite membranes. (Formula 1) N.sub.1/N.sub.0+0.1T.sub.2n/T.sub.12N.sub.1/N.sub.0+2 (Wherein, N.sub.1 denotes a permeation rate of a predetermined gas in the substrate after formation of the first zeolite membrane, N.sub.0 denotes a permeation rate of a predetermined gas in the substrate before formation of the first zeolite membrane, T.sub.1 is a time required for formation of the first zeolite membrane, and T.sub.2n is a total time required for formation of the second to the n.sup.th zeolite membranes.)
Honeycomb structure
A honeycomb structure includes a honeycomb structure body including porous partition walls defining a plurality of cells serving as fluid passages extending from an inflow end face to an outflow end face. The partition walls have a porosity of 45 to 65%; the open frontal area of the pores having an equivalent circle diameter of 10 m or more, of the pores open on the surface of each partition wall, is 20 to 50%; the pore density of the pores having an equivalent circle diameter of 10 m or more is 200 to 1,000 pores/mm.sup.2; the median opening diameter of the pores having an equivalent circle diameter of 10 m or more is 40 to 60 m; the circularity of the pores having an equivalent circle diameter of 10 m or more is 1.8 to 4.0; and the partition walls have a wet area of 16,500 m.sup.2 or more.
Cutting tool having at least partially molded body
A cutting tool for performing cutting operations on a workpiece when the cutting tool is rotated about a central axis by a machine tool, the cutting tool includes a generally cylindrical body disposed about the central axis. The generally cylindrical body includes a first end and an opposite second end. The cutting tool further includes a cutting portion and a mounting portion. The cutting portion is disposed at or about the first end of the generally cylindrical body and includes a number of cutting edges structured to engage the workpiece during cutting operations. The mounting portion is disposed at or about the opposite second end of the generally cylindrical body and is structured to be coupled to the machine tool. At least a portion of the generally cylindrical body comprises a molded portion formed via a molding process about the cutting portion in a manner that couples the cutting portion to the generally cylindrical body.