B28B13/0275

Additive manufacture of wellbore lining

Provided are systems and methods for forming a casing liner in a wellbore of a hydrocarbon well. The forming including disposing a casing liner print head in an annular region located between a casing pipe disposed in a wellbore of a hydrocarbon well and a wall of the wellbore, conducting a downhole lining operation including operating the casing liner print head to eject casing liner integrated structure material into the annular region to form, in the annular region, a casing liner integrated structure including contiguous voids formed in the casing liner integrated structure material, and depositing a cementitious material into the contiguous voids formed in the casing liner material to form, in the annular region, a casing liner including the casing liner integrated structure material and the cementitious material.

ALUMINUM-CONTAINING NITRIDE CERAMIC MATRIX COMPOSITE, METHOD OF MAKING, AND METHOD OF USE
20230111390 · 2023-04-13 ·

Embodiments of disclosure may provide a method for forming an aluminum-containing nitride ceramic matrix composite, comprising heating a green body, an aluminum-containing composition, ammonia and a mineralizer composition in a sealable container to a temperature between about 400 degrees Celsius and about 800 degrees Celsius and a pressure between about 10 MPa and about 1000 MPa, to form an aluminum-containing nitride ceramic matrix composite characterized by a phosphor-to-aluminum nitride (AlN) ratio, by volume, between about 1% and about 99%, by a porosity between about 1% and about 50%, and by a thermal conductivity between about 1 watt per meter-Kelvin and about 320 watts per meter-Kelvin. The green body comprises a phosphor powder comprising at least one phosphor composition, wherein the phosphor powder particles are characterized by a D50 diameter between about 100 nanometers and about 500 micrometers, and the green body has a porosity between about 10% and about 80%. The aluminum-containing composition has a purity, on a metals basis, between about 90% and about 99.9999%. The fraction of free volume within the sealable container contains between about 10% and about 95% of liquid ammonia prior to heating the green body, the aluminum-containing composition, ammonia and the mineralizer composition in the sealable container.

PLASTER BOARDS AND METHODS FOR MAKING THEM

The present disclosure relates to a plaster board comprising a first panel having an outer surface, an inner surface, a first edge, a second edge, and a center between the first edge and the second edge, a layer of hardened plaster material coupled to the inner surface of the first panel, wherein the hardened plaster material has a first density proximate the first edge of the first panel and a second density proximate the center of the first panel, the first density being greater than the second density, and a second panel having an outer surface, an inner surface, a first edge, a second edge, and a center between the first edge and the second edge, wherein the second panel is coupled to the hardened plaster material opposite the first panel.

ULTRASONIC MACHINING AN APERTURE IN A WORKPIECE

A method is provided for machining a workpiece. During this machining method, an aperture is formed in the workpiece using a machining system. The machining system includes an ultrasonic machining device, a slurry delivery device and a controller. The forming of the aperture includes delivering a slurry to an interface between the ultrasonic machining device and the workpiece using the slurry delivery device, and transmitting ultrasonic vibrations into the slurry using the ultrasonic machining device. A feedback parameter is monitored during the forming of the aperture using the controller. A slurry delivery parameter for the slurry delivery device is adjusted during the forming of the aperture based on the feedback parameter using the controller.

APPARATUS AND METHOD FOR THREE-DIMENSIONAL LAMINATING A CERAMIC DENTURE IN A COLOR-AND-TRANSMITTANCE VARIABLE MANNER
20230190427 · 2023-06-22 ·

The present invention relates to an apparatus and method for three-dimensionally laminating a ceramic denture in a color-and-transmittance variable manner. A base slurry and a light transmissive slurry are mixed at a ratio regulated by a main controller according to a slurry ratio parameter datum, and then a slurry mixture is laid on a substrate by a laying module to form a slurry layer; next, the slurry layer is photocured by a photocuring module according to a laminated graphic under control of the main controller; in such a manner, the slurry layers are laminated and cured one by one so that a denture green body is formed; finally, the denture green body is sintered at a high temperature to form a ceramic denture. The present invention allows each slurry layer to exhibit different color and transmittance, resulting in quite natural gradation of color and gradation of transmittance.

MOLD LINER ARRANGEMENT
20220032502 · 2022-02-03 · ·

A mould liner for a fabrication assembly is disclosed. The fabrication assembly is for fabricating an elongate concrete article in a substantially upright orientation and includes a core assembly and an outer mould assembly defining a mould cavity between the core assembly and an inner moulding surface of the outer mould assembly with the outer mould assembly being separable following casting of the elongate concrete article to strip the outer mould assembly from the elongate concrete article. The mould liner during casting forms an intermediate layer between the inner moulding surface of the outer mould assembly and the elongate concrete article being cast, wherein on stripping of the core and outer mould assemblies following casting, the mould liner is adapted to form an outer containment layer to the elongate concrete article.

CONSTRUCTION APPARATUSES AND METHODS OF USE THEREOF
20220118648 · 2022-04-21 · ·

A construction apparatus for forming modular construction components is disclosed. The construction apparatus comprises a first shell piece and a second shell piece that define an interior chamber defining a space for receiving a moldable material. The construction apparatus further comprises a separation device to move the first shell piece and the second shell piece from a closed configuration to an open configuration. The construction apparatus further comprises one or more cores within the interior chamber, one or more pins extending within the interior chamber, and one or more retaining plates for retaining the pins on the first shell piece. The interior chamber may be filled with the moldable material in the closed configuration and the moldable material may be cured. The construction apparatus may be shifted to the open configuration by the separation device and the pins and retaining plates may be used to extract the molded block from the first shell piece and/or second shell piece.

Continuous methods of making fiber reinforced concrete panels

Continuous method including mixing water and cementitous powder to form slurry; mixing the slurry and reinforcement fibers in a single pass horizontal continuous mixer to form fiber-slurry mixture, the mixer including an elongated mixing chamber having a reinforcement fiber inlet port, and upstream of the fiber inlet port is an inlet port to introduce water and cementitous powder together as one stream or at least two inlet ports to introduce water and dry cementitous powder separately as separate streams into the chamber, a rotating horizontal shaft/s within the chamber, part of the chamber for mixing the fibers and slurry and moving the fiber-slurry mixture to a mixture outlet; discharging the fiber-slurry mixture from the mixer outlet; forming and setting the fiber-slurry mixture on a moving surface; cutting the set mixture into fiber reinforced concrete panels and removing the panels from the moving surface.

Continuous mixer and method of mixing reinforcing fibers with cementitious materials

A method in which a stream of dry cementitious powder passes through a first conduit and aqueous medium stream passes through a second conduit to feed a slurry mixer to make cementitious slurry. The cementitious slurry passes through a third conduit and a reinforcement fiber stream passes through a fourth conduit to feed a fiber-slurry mixer which mixes the slurry and discrete fibers to make a stream of fiber-slurry mixture. An apparatus for performing the method is also disclosed.

Vacuum infiltration system for ceramic matrix composites

A method for infiltrating a porous preform for a gas turbine engine is provided, which comprises providing a chamber for infiltrating a porous preform. The porous preform is positioned within a slurry confinement fixture within the chamber. A vacuum is created in the chamber. A solvent is added to the slurry confinement fixture until a pressure in the chamber is substantially equal to an equilibrium partial pressure of the solvent. A slurry is added to the slurry confinement fixture. The slurry includes the solvent and a particulate. The pressure in the chamber is increased, and the slurry is urged into the porous preform.